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EN-Rev IM/GN-BM-EU/1.93 Copyright ©  August, 2021. CSI Solar Co., Ltd.

 

www.csisolar.com

 

 

The  grounding  method  described  below  is 
recommended for Canadian Solar. 

 

GROUNDING METHOD: BOLT + TOOTHED NUT + CUP WASHER. 

 

 

A grounding kit containing an M5 (3/16") SS cap bolt, an 
M5 (3/16") SS flat washer, an M5 (3/16") SS cup washer, 
and an M5 (3/16") SS nut (with teeth) is used to attach 
copper grounding wire to a pre-drilled grounding hole 
on the frame (see image above). The grounding holes 
are located at the upper and lower edges of the long 
side frame, close to the module short sides. 

 

Mounting  rail  designs  should  be  such  to  allow  easy 
access to the grounding holes located on the long side 
of  the  frame,  in  order  to  enable  the  equipment 
grounding function when required. 

 

Place  the  wire  between  the  flat  washer  and  the  cup 
washer.  Ensure  that  the  cup  washer  is  positioned 
between the frame and the wire with the concave side 
up  to  prevent  galvanic  corrosion.  Tighten  the  bolt 
securely  using  the  SS  toothed  nut.  A  wrench  may  be 
used to do this. The tightening torque is 3-7 Nm (2.2-5.2 
ft-lbs). 

6.0 MOUNTING INSTRUCTIONS 

The applicable regulations pertaining to work 
safety, accident prevention and securing the 
construction site must be observed. Workers 

and third party personnel shall wear or install fall arrest 
equipment. Any third party need to be protected against 
injuries and damages. 

 

The mounting design must be certified by a registered 
professional  engineer.  The  mounting  design  and 
procedures must comply with all applicable local codes 
and requirements from all relevant authorities. 

 

The loads described in this manual correspond to test 
loads.  For  installations  complying  with  UL  61730  and 
IEC  61215-2:2016,  a  safety  factor  of  1.5  should  be 
applied  for  calculating  the  equivalent  maximum 
authorized design loads. Project design loads depend 
on  construction,  applicable  standards,  location  and 
local climate. Determination of the design loads is the 
responsibility  of  the  racking  suppliers  and/or 
professional  engineers.  For  detailed  information, 
please  follow  local  structural  code  or  contact  your 
professional structural engineer. 

 

Use  appropriate  corrosion-proof  fastening  materials. 
All  mounting  hardware  (bolts,  spring  washers,  flat 
washers, nuts) should be hot dip galvanized or stainless 
steel. 

 

Use a torque wrench for installation.   

 

Do  not  drill  additional  holes  or  modify  the  module 
frame. Doing so will void the warranty.   

WHEN CLAMPS ARE USED AS FIXING MATERIAL 

 

Install and tighten the module clamps to the mounting 
rails using the torque stated by the mounting hardware 
manufacturer.  System  designer  and  installer  are 
responsible for load calculations and for proper design 
of support structure. It is recommended to use a torque 
wrench  for  installation.  Tightening  torques  must 
respectively be within 16~20 Nm (11.8~14.75 ft-lbs) for 
M8 x 1.25-Grade 8.8 (5/16”-18 Grade B7) galvanized or 
A2-70 stainless steel coarse thread bolts, depending on 
bolt class. The yield strength of bolt and nut should not 
be less than 450 MPa. 

To fix the wire between the 

flat washer and cup washer, 

place  the  cup  washer 

(concave  side  up)  between 

the frame and the wire. 

Then  tighten  the  bolt 

using the toothed nut. 

Summary of Contents for CS3W-MB-AG Series

Page 1: ...For professional use only INSTALLATION MANUAL OF DOUBLE GLASS MODULE...

Page 2: ...NICAL ELECTRICAL SPECIFICATIONS 4 4 0 UNPACKING AND STORAGE 5 5 0 MODULE INSTALLATION 6 5 1 MODULE WIRING 9 5 2 GROUNDING 11 6 0 MOUNTING INSTRUCTIONS 12 6 1 MOUNTING METHODS BOLTING 13 6 2 MOUNTING M...

Page 3: ...on a regular basis 1 2 LIMITATION OF LIABILITY Canadian Solar shall not be held responsible for damages of any kind including without limitation bodily harm injury or damage to property in connection...

Page 4: ...tration above 0 1 weight by weight The copper ribbons used in our solar modules to interconnect solar cells use a thin solder coating layer that contains lead CAS no 7439 92 1 Under normal or reasonab...

Page 5: ...ghest 3 hour current average resulting from the simulated local simultaneous irradiances on the front and rear sides of the PV array accounting for elevation and orientation IscSTC the listed short ci...

Page 6: ...ing of modules should be limited to no more than 12 modules and frames should be aligned with one another on the pile Do not place excessive loads on the module or twist the module Do not carry module...

Page 7: ...nsidered acceptable for use with Canadian Solar modules provides the mounting system does not violate any other requirements of this manual Any mounting system limitations on inclination or accessorie...

Page 8: ...lel if an appropriate and certified over current protection device is installed in series within each string And it shall be ensured in the PV system design that the reverse current of any particular...

Page 9: ...e the connectors For double glass modules Canadian Solar offers several cable length options to match various system configurations which are shown in table 2 On below figures bold lines represent cab...

Page 10: ...umper cable CS6R Cable length 410 mm 290 mm 1500 mm jumper cable CS6RA Cable length 410 mm 290 mm 1100 mm jumper cable Note Modules in adjacent rows need to be rotated 180 degrees for proper installat...

Page 11: ...lations i e NEC 690 8 D CABLE AND CONNECTOR PROTECTION Secure the cables to the mounting system using UV resistant cable ties Protect exposed cables from damage by taking appropriate precautions e g p...

Page 12: ...y with all applicable local codes and requirements from all relevant authorities The loads described in this manual correspond to test loads For installations complying with UL 61730 and IEC 61215 2 2...

Page 13: ...be M8 with outer diameter 16 mm The yield strength of bolt and nut should not be less than 450MPa Suitable bolt length should be chosen based on actual module frame height For bifacial module with 30...

Page 14: ...lation method B Installation Method Module Types Inner four holes installation method A Inner four holes installation method B Middle four holes installation method A Middle four holes installation me...

Page 15: ...ounting rails shall be designed to limit as much as possible shade on module rear side cells Canadian Solar s warranty may be void in cases where improper clamps or unsuitable installation methods are...

Page 16: ...Max Mechanical Load Pa 3600 2400 5400 2400 5400 3600 A Range mm CS3W 410 490 CS3Y 300 600 400 550 CS6R 400 550 450 500 CS6RA 300 450 350 400 CS6W 300 600 400 500 CS7N CS7L 400 500 6 2 2 Clamp mountin...

Page 17: ...he long side frame Module Types Max Mechanical Load Pa 3600 2400 3800 3200 4000 3200 4400 3200 4400 3600 A1 Range mm CS3W 410 490 CS3Y 400 550 CS6W 400 500 CS6RA 300 400 CS7N CS7L CS6R 400 500 6 2 4 F...

Page 18: ...opyright August 2021 CSI Solar Co Ltd www csisolar com 6 2 5 Six clamps on long side of frame and rails perpendicularly to the long side frame Module Types Max Mechanical Load Pa 6000 3600 A3 A5 Range...

Page 19: ...r design of support structure Canadian Solar warranty may be void in cases where improper insertion systems or unsuitable installation methods are found When installing insertion profiles please take...

Page 20: ...ethod Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer M6 X 1 1 4 bolt and nut are used for this bolting method Tightening torq...

Page 21: ...600 CS7N MB AG 400 40 1500 1500 Tracker 2P Bolting method Module type Mounting hole space mm Mounting hole location Plain washer outer diameter mm Test load Pa CS3W PB AG CS3W MB AG A1 A3 400 B1 B3 11...

Page 22: ...potential electric shock hazard Cracked or broken modules represent an electric shock hazard due to leakage currents and the risk of shock is increased when modules are wet Before cleaning thoroughly...

Page 23: ...ith low mineral content Near neutral pH water The maximum water pressure recommended is 4 MPa 40 bar CLEANING METHODS Method A Compressed Air Canadian Solar recommends cleaning the soft dirt like dust...

Page 24: ...0PB AG 410 39 1 10 49 47 6 11 06 25 CS3W 415PB AG 415 39 3 10 56 47 8 11 14 25 CS3W 420PB AG 420 39 5 10 64 48 0 11 26 25 CS3W 425PB AG 425 39 7 10 71 48 2 11 29 25 CS3W 430PB AG 430 39 9 10 78 48 4 1...

Page 25: ...A 320H AG 320 26 4 12 20 31 2 13 00 26 4 CS6RA 325H AG 325 26 6 12 26 31 4 13 09 26 6 CS6RA 330H AG 330 26 8 12 32 31 6 13 15 26 8 CS6RA 335H AG 335 27 1 12 38 31 9 13 21 27 1 CS6R 405H AG 405 33 5 12...

Page 26: ...15 41 1 18 42 35 CS7L 600MB AG 600 34 9 17 20 41 3 18 47 35 CS7L 605MB AG 605 35 1 17 25 41 5 18 52 35 CS7L 610MB AG 610 35 3 17 29 41 7 18 57 35 CS7N 630MB AG 630 37 1 16 99 44 2 18 23 35 2384 x 130...

Page 27: ...aken on hourly basis or even more frequently For a standard year the 98th percentile temperature would be met or exceeded 175 2 hours The operational module temperature is influenced by the environmen...

Page 28: ...ember 2019 Rev 1 4 is released in December 2019 Rev 1 5 is released in April 2020 Rev 1 6 is released in May 2020 Rev 1 7 is released in December 2020 Rev 1 71 is released in December 2020 Rev 1 8 is...

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