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EN-Rev IM/GN-BM-EU/1.8 Copyright ©  March, 2021. CSI Solar Co., Ltd.

 

www.csisolar.com

 

6.2 MOUNTING METHODS FOR FRAMED 
BIFACIAL MODULE (Clamping) 

 

The mechanical load test with these mounting methods 
were performed according to IEC 61215. 

 

Each module must be securely fastened at a minimum 
of four points on two opposite sides. The clamps should 
be  positioned  symmetrically.  The  clamps  should  be 
positioned according to the authorized position ranges 
defined in table below. Install and tighten the module 
clamps to the mounting rails using the torque stated by 
the mounting hardware manufacturer. M8 x 1.25 (5/16”) 
bolt and nut are used for this clamping method. The 
yield strength of bolt and nut should not be less than 
450 MPa. 

 

Tightening  torques  should  be  within  16~20  Nm 
(11.8~14.75  ft-lbs)  for  M8  (5/16”-18  Grade  B7)  coarse 
thread bolts, depending on the bolt class. For the bolt 
grade,  the  technical  guideline  from  the  fastener 
suppliers 

should 

be 

followed. 

Different 

recommendations  from  specific  clamping  hardware 
suppliers should prevail.   

 

The system designer and installer are responsible for 
load  calculations  and  for  proper  design  of  support 
structure. 

 

The mounting rails shall be designed to limit as much 
as possible shade on module rear side cells. 

 

Canadian Solar’s warranty may be void in cases where 
improper clamps or unsuitable installation methods are 
found.  When  installing  inter-modules  or  end-type 
clamps,  please  take  the  following  measures  into 
account: 

1.

 

Do not bend the module frame. 

2.

 

Do not touch or cast shadows on the front glass. 

3.

 

Do  not  damage  the  surface  of  the  frame  (to  the 
exception of the clamps with bonding pins). 

4.

 

Ensure the clamps overlap the module frame by at 
least 10 mm (0.4 in) for CS6W, 5mm /0.2in) for others. 

5.

 

Overlap in length by at least 

a)

 

80 mm (3.15 in) when 2400 Pa < uplift load ≤ 4000 

Pa is required. 

b)

 

40  mm  (1.57  in)  when  uplift  load  ≤  2400  Pa  is 
required.   

6.

 

Ensure the clamp thickness is at least 3 mm (0.12 in). 

 

 

Clamp material should be anodized aluminum alloy or 
stainless steel. 

 

Clamp  positions  are  of  crucial  importance  for  the 
reliability of the installation. The clamp centerlines must 
only be positioned within the ranges indicated in table 
below,  depending  on  the  configuration  and  load.  For 
configurations where the mounting rails run parallel to 
the frame, precautions should be taken to ensure the 
bottom flange of the module frame overlaps the rail by 
at least 15 mm (0.59 in) for CS6W, 10 mm (0.4 in) for 
other module series. 

 

 

Summary of Contents for CS3K-265PB- AG

Page 1: ...For professional use only INSTALLATION MANUAL OF BIFACIAL MODULE...

Page 2: ...CHANICAL ELECTRICAL SPECIFICATIONS 4 4 0 UNPACKING AND STORAGE 5 5 0 MODULE INSTALLATION 6 5 1 MODULE WIRING 8 5 2 GROUNDING 11 6 0 MOUNTING INSTRUCTIONS 12 6 1 MOUNTING METHODS FOR FRAMED BIFACIAL MO...

Page 3: ...sis 1 2 LIMITATION OF LIABILITY Canadian Solar shall not be held responsible for damages of any kind including without limitation bodily harm injury or damage to property in connection with handling P...

Page 4: ...ration above 0 1 weight by weight The copper ribbons used in our solar modules to interconnect solar cells use a thin solder coating layer that contains lead CAS no 7439 92 1 Under normal or reasonabl...

Page 5: ...ing fuse rating The maximum string fuse ratings can be found in ANNEX A Mechanical and Electrical Ratings for all the certified Canadian Solar bifacial module types The minimum string fuse rating for...

Page 6: ...Do not stand step walk and or jump on modules under any circumstances Localized heavy loads may cause severe micro cracks at cell level which in turn may compromise module reliability and void Canadi...

Page 7: ...nditions Part 2 1 Environmental conditions appearing in nature Temperature and humidity Please consult the Canadian Solar technical support department for more information on the use of modules in spe...

Page 8: ...hat specific installation site The highest yields are achieved when sunlight shines perpendicularly onto the PV modules AVOID SHADING Even minor partial shading e g from dirt deposits reduces yields A...

Page 9: ...e In case where a cable connection method not included in below table is used please confirm suitable cable length with Canadian Solar s sales representative Table 2 System Cable Scheme for CS3W CS3U...

Page 10: ...1400 mm jumper cable CS3Y CS6W Cable length 410 mm 290 mm 2000 mm jumper cable Note Modules in adjacent rows need to be rotated 180 degrees for proper installation Portrait installation one row Leap...

Page 11: ...resistant cable ties Protect exposed cables from damage by taking appropriate precautions e g placing them inside a metallic raceway like EMT conduit Avoid exposure to direct sunlight A minimum bendi...

Page 12: ...mplying with UL 1703 or UL 61730 and IEC 61215 2 2016 a safety factor of 1 5 should be applied for calculating the equivalent maximum authorized design loads Project design loads depend on constructio...

Page 13: ...bolt length should be chosen based on actual module frame height For bifacial module with 30 mm frame height our recommended maximum bolt length is 20 mm in order to properly insert the bolts through...

Page 14: ...four holes installation method B Installation Method Module Types Inner four holes installation method A Inner four holes installation method B Middle four holes installation method A Middle four hol...

Page 15: ...of support structure The mounting rails shall be designed to limit as much as possible shade on module rear side cells Canadian Solar s warranty may be void in cases where improper clamps or unsuitabl...

Page 16: ...frame Module Types Max Mechanical Load Pa 3600 2400 5400 2400 5400 3600 A Range mm CS3K 270 380 CS3U 410 490 CS3W 410 490 CS3Y 300 600 400 550 CS6W 300 600 400 500 6 2 2 Clamp mounting on short side o...

Page 17: ...Co Ltd www csisolar com 6 2 3 Clamp mounting on long side of frame and rails parallel to the long side frame Module Types Max Mechanical Load Pa 3800 3200 4000 3200 4400 3200 4400 3600 A1 Range mm CS3...

Page 18: ...an Solar technical support department in writing for advice Tracker 1P Bolting method Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manuf...

Page 19: ...0 1800 600 80 2400 2400 Tracker 2P Bolting method Module type Mounting hole space mm Mounting hole location Plain washer outer diameter mm Test load Pa CS3W PB AG CS3W MB AG A1 A3 400 B1 B3 1155 B1 B2...

Page 20: ...tial electric shock hazard Cracked or broken modules represent an electric shock hazard due to leakage currents and the risk of shock is increased when modules are wet Before cleaning thoroughly inspe...

Page 21: ...S Method A Compressed Air Canadian Solar recommends cleaning the soft dirt like dust on modules just with air pressure This technique can be applied as long as the method is efficient enough consideri...

Page 22: ...93 25 CS3U 380MB AG 380 40 0 9 50 47 8 10 01 25 CS3U 385MB AG 385 40 2 9 58 48 0 10 09 25 CS3U 390MB AG 390 40 4 9 66 48 2 10 17 25 CS3U 395MB AG 395 40 6 9 73 48 4 10 25 25 CS3U 400MB AG 400 40 8 9 8...

Page 23: ...31 2 8 98 37 9 9 47 25 CS3K 285PB AG 285 31 4 9 08 38 1 9 56 25 CS3K 290PB AG 290 32 3 8 98 38 9 9 49 25 CS3K 295PB AG 295 32 5 9 08 39 1 9 57 25 CS3K 300PB AG 300 32 7 9 18 39 3 9 65 25 CS3K 305PB AG...

Page 24: ...9 11 71 25 CS3W 460MB AG 460 40 9 11 25 49 1 11 77 25 CS3W 465MB AG 465 41 1 11 32 49 3 11 83 25 CS3Y 465MB AG 465 43 6 10 67 52 3 11 42 25 2260 x 1048 x 32 89 0 x 41 3 x 1 26 in 29 9 65 9 lbs CS3Y 4...

Page 25: ...n Circuit Voltage Voc V Short Circuit Current Isc A Max Series Fuse Rating A Overall Dimension mm Weight Kg CS6W 530MB AG 530 40 9 12 96 48 8 13 80 30 CS6W 535MB AG 535 41 1 13 02 49 0 13 85 30 CS6W 5...

Page 26: ...019 Rev 1 3 is released in September 2019 Rev 1 4 is released in December 2019 Rev 1 4 is released in December 2019 Rev 1 5 is released in April 2020 Rev 1 6 is released in May 2020 Rev 1 7 is release...

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