Can-Am MAVERICK Sport MAX 1000R Operator'S Manual Download Page 116

Page: 116 / 187

MAINTENANCE PROCEDURES

219002003-017

FRONT SPARK PLUG

The rear cylinder is accessible from the
RH wheel well.

219001880-041_a

1. Rear spark plug

Spark Plug Removal

Unplug spark plug cable.

219001880-041_a

1. Spark plug

219002003-017

FRONT SPARK PLUG

Clean spark plug area with pressurized
air before removing spark plug.

Unscrew spark plug completely using
a spark plug socket, then remove it.

Spark Plug Installation

Prior to installation make sure that con-
tact surface of cylinder head and spark
plug is free of grime.

Using a feeler gauge, set the spark plug
gap.

SPARK PLUG GAP

0.8 mm to 0.9 mm (.031 in to .035 in)

Apply a small amount of copper-based
anti-seize lubricant over spark plug
threads.

Screw spark plug into cylinder heads
by hand and tighten with a torque
wrench and a proper socket.

NOTICE

Do not overtighten spark

plugs, engine damage can occur.

TIGHTENING TORQUE

Spark plug

11 N•m (97 lbf•

)

CVT Cover

NOTE:

For a better understanding,

some illustrations are taken with en-
gine out of vehicle. To perform the
following instructions, it is not neces-
sary to remove engine.

114

______________

Summary of Contents for MAVERICK Sport MAX 1000R

Page 1: ...Read this guide thoroughly It contains important safety information Minimum age Operator 16 or older with a valid driver s license Keep this Operator s Guide in the vehicle The removal or modiﬁcation of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties under California and federal law ...

Page 2: ...ING Operating servicingandmaintaininganoff road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves ...

Page 3: ...Português Este manual pode estar disponível em seu idioma Fale com sua concessionária ou visite o site www operatorsguides brp com Suomi Käyttöohjekirja voi olla saatavissa omalla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com 本手册可能有您的语种的...

Page 4: ...uide has been pre pared to acquaint the owner operator of a new vehicle with the various ve hicle controls maintenance and safe operating instructions It is indispens able for the proper use of the product Keep this Operator s Guide in the vehi cle as you can refer to it for things such as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In...

Page 5: ...CTION 14 Pre Ride Inspection Check List 14 PREPARE TO RIDE 17 Before you Ride 17 Riding Gear 17 AVOID ACCIDENTS 19 Avoid Rollovers and Tipovers 19 Avoid Collisions 20 RIDING YOUR VEHICLE 21 Practice Exercises 21 Off Road Operation 22 General Riding Techniques 22 MOVING LOADS AND DOING WORK 27 Working with your Vehicle 27 Carrying Loads 27 Hauling a Load 28 Pulling a Trailer 28 IMPORTANT ON PRODUCT...

Page 6: ...ng Lamps and Indicators 70 Settings 71 EQUIPMENT 73 1 Tilt Steering 74 2 Cup Holders 74 3 Passengers Handhold 75 4 Storage Compartments 75 5 Tool Kit 76 6 Footrests 76 7 Half doors 76 8 Seat Belts 76 9 Driver s Seat 77 10 Passengers Seats 78 11 Fuel Reservoir Cap 78 12 Cargo Box 78 13 Anchoring Hooks 78 14 Trailer Hitch 79 15 12 Volt Power Outlets 79 16 Full Underbody Skid Plate 79 TUNE YOUR RIDE ...

Page 7: ...t 89 Using a winch to pull vehicle onto trailering equipment 90 Securing vehicle for transport 90 Getting vehicle out of trailer 91 LIFTING AND SUPPORTING THE VEHICLE 92 Front of Vehicle 92 Rear of Vehicle 92 MAINTENANCE MAINTENANCE SCHEDULE 94 SEVERE DUSTY CONDITIONS 95 MAINTENANCE SCHEDULE LEGEND 95 MAINTENANCE SCHEDULE 95 MAINTENANCE PROCEDURES 98 Accessing Maintenance Components 98 Engine Air ...

Page 8: ...130 Vehicle Identification Number 130 Engine Identification Number 130 Compliance Label 130 EVAPORATIVE EMISSION CONTROL SYSTEM 132 NOISE EMISSION CONTROL SYSTEM REGULATION 133 EC DECLARATION OF CONFORMITY 134 EAC DECLARATION OF CONFORMITY 135 SPECIFICATIONS 136 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 146 MESSAGES IN MULTIFUNCTION GAUGE 150 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2021 CAN ...

Page 9: ...E COMMONWEALTH OF THE INDEPENDANT STATES AND TURKEY 2021 CAN AM SSV 165 MAINTENANCE RECORDS 171 CUSTOMER INFORMATION PRIVACY INFORMATION 176 CONTACT US 177 Asia 177 Europe 177 North America 177 Oceania 177 South America 177 CHANGE OF ADDRESS OWNERSHIP 178 _______________ 7 ...

Page 10: ...TABLE OF CONTENTS 8 _______________ ...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9 ...

Page 12: ...nly an approved gasoline con tainer to store fuel Never fill the gasoline container in the vehicle cargo box or on the ve hicle an electrical static discharge may ignite the fuel Strictly adhere to instructions in VE HICLE FUELING PROCEDURE Never start or operate the engine if the fuel cap is not properly installed Gasoline is poisonous and can cause injury or death Never siphon gasoline by mouth ...

Page 13: ...vehi cle Please contact an authorized BRP dealer for further details Though not required it is recommended that an authorized BRP dealer performs the preseason preparation of your vehi cle Each visit to your authorized BRP dealer is a great opportunity for your dealer to verify if your vehicle is in cluded in any safety campaign We also urge you to visit your authorized BRP dealer in a timely mann...

Page 14: ... when performing a sharp turn This may result in a roll over Never attempt skidding or sliding If vehicle starts to skid or slide counter steer in the direction of skidding or sliding On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding out of control Always be sure there are no obsta cles or people behind the vehicle when you operate ...

Page 15: ...d in RIDING YOUR VEHICLE Never operate this vehicle in fast flowing water or in water deeper than specified in RIDING YOUR VE HICLE Remember that wet brakes may have reduced stopping ability Test your brakes after leaving wa ter If necessary apply them sev eral times to let friction dry out the brakes Always ensure to properly park the vehicle on the flattest terrain section available Put shift le...

Page 16: ...List What to Do Before Starting the Engine Key OFF ITEMS TO BE INSPECTED INSPECTION TO PERFORM Tires Check tire pressure and condition Refer to SPECIFICATIONS and adjust according to load Wheels Check wheels for damage and for abnormal play Make sure that lug nuts are tightened Refer to WHEELS AND TIRES in MAINTENANCE PROCEDURES for torque specification Radiator Check cleanliness of the radiator F...

Page 17: ...eck underneath vehicle for any debris on chassis components upper and lower arms wheels shock absorber springs or suspension and clean them properly Check for debris on or in the vicinity of the exhaust system remove if any and clean properly What to Do Before Starting the Engine Key ON ITEMS TO BE INSPECTED INSPECTION TO PERFORM Check operation of indicator lamps in gauge during first few seconds...

Page 18: ...arted ITEMS TO BE INSPECTED INSPECTION TO PERFORM Steering Check if steering wheel operates freely by completely turning it from side to side Ignition switch Turn the ignition switch to OFF to verify if engine will shut down Restart engine Shift lever Check operation of shift lever P R N H and L 2WD 4WD selector Check operation of 2WD 4WD selector Brakes Drive forward slowly a short distance and a...

Page 19: ...ry Even with the vehicle s cage and side nets or doors objects can enter the cockpit and strike the head or the head can strike the cage itself or objects outside the vehicle Even the best helmet is no guarantee against injury but statistics indicate that helmet use significantly reduces the risk of brain injury So be safe and always wear a helmet while riding Choosing a Helmet Helmets should be m...

Page 20: ...ng suit Quality ATV type protective gear will provide comfort and it can help you avoid being distracted by adverse en vironmental elements In case of a crash good quality protective gear made of sturdy material may prevent or reduce injury In cool weather riding protect your self against hypothermia Hypother mia a condition of low body tempera ture can cause loss of concentration slowed reactions...

Page 21: ...es fishtails jumps or other stunts If vehicle starts to skid or slide steer in the direction of the skid or slide Never slam the brakes and lock the wheels Avoid paved surfaces This vehi cle is not designed to operate on paved surfaces and is more likely to roll over If you must drive on pave ment turn gradually go slowly and avoid abrupt acceleration and brak ing This vehicle can roll over sidewa...

Page 22: ...r for the terrain visibility and operating con ditions and your experience Consider reserving use of the performance key for situations in which full speed and acceleration capability are appropriate Never operate this vehicle on any pub lic street road or highway even dirt or gravel ones Riding your vehicle on roads or highways could result in a colli sion with another vehicle This vehicle is not...

Page 23: ... the speed and with your steer ing input The lateral force should be maintained as low as possible to make sure it does not cause the vehicle to roll over U Turn Exercises Practice doing U turns Accelerate slowly and while remain ing at low speed then gradually turn the steering wheel to the right until you have completed the U turn Repeat U turn exercise with differ ent steering inputs and always...

Page 24: ... of terrain always choose an alternate route In off road operation power and trac tion not speed are important Never drive faster than visibility and your own ability to select a safe route permit Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain con ditions when operating this vehicle Be especially cautious on excessively rough slippery...

Page 25: ...ns on the vehicle where snow and or ice ac cumulations may obstruct visibility of the tail lamp clog ventilation openings block the radiator and fan and interfere with the movement of controls Be fore starting with your vehicle check the steering accelerator and brake pedals for interference free operation Whenever this vehicle is ridden on a snow covered drive path the tire grip is generally redu...

Page 26: ...peeds In addition braking dis tance may be affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider s way Never do it deliberately If you do get into a slide or skid it may help to turn the steering wheel into the direction of the skid until you regain control Never jam the brakes and lock the wheels Crossing Obstacles Use...

Page 27: ...y or unfirm surfaces could result in uncontrollable side sliding Avoid all objects or de pressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover If you feel the vehicle start to rollover or slide sideways steer downhill if possible WARNING Be careful when loading and trans porting liquid reservoirs They can affect vehicle stability when side...

Page 28: ...ilds up near the exhaust or other engine hot spots and ignites then falls off into dry grass Avoid rid ing in wet areas through muskeg or tall grass where debris can build up Should you ride in those areas inspect and remove all debris from your en gine and hot spots Refer to VEHICLE CARE for details Chasing wildlife is in many areas il legal Wildlife can die of exhaustion after being chased by a ...

Page 29: ...ll off and cause an accident LOAD LIMIT OF THE VEHICLE 1000R 481 kg 1 060 lb Includes occupants cargo tongue weight and added accessories The following is an example of suitable total vehicle load distribution EXAMPLE OF SUITABLE LOADS MODELS WITH A LOAD LIMIT 481 KG 1 060 LB ADJUST ACCORDING TO YOUR MODEL LOAD LIMIT OPERATOR AND PASSENGERS CARGO BOX LOAD ACCESSORIES TONGUE WEIGHT TOTAL VEHICLE LO...

Page 30: ...e if carrying heavy loads especially on inclined sur faces Hauling a Load NOTICE A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers Never pull a load by attaching it to the cage or any other device or acces sories this can cause the vehicle to tip over Use only the trailer hitch or winch if installed to pull a load When pulling loads with a chain or ca ble ens...

Page 31: ...rfaces and when passengers are on board Be careful not to skid or slide Improperly loading a trailer may cause loss of control Always make sure load is evenly dis tributed and safely secured on the trailer an evenly balanced trailer is easier to control Always put the shift lever to L low range for hauling a trailer in addition to providing more torque operating in low range helps account for the ...

Page 32: ...tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol à sécurité maximale pour votre véhicule Le code crypté intégré à la puce restreint l accès au système d allumage électronique de votre véhicule Un véhicule un code Offert avec 3 clés programmables design à rotule résistant aux vibrations et aux chocs qui assure une connexion fiable Clé de travail limite la vites...

Page 33: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES EN 704906926 DEC ________ SAFETY INFORMATION ________ 31 ...

Page 34: ... WARNING EN 704906872 DEC TYPICAL APPLICABLE FOR ALL MODELS IN CANADA AND UNITED STATES APPLICABLE FOR MODELS EVERYWHERE EXCEPT CANADA AND UNITED STATES WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA STANDARDS AVIS Ne pas oublier de toujours remettre votre clé en position OFF afin d assurer un arrêt complet du système électrique Laisser la clé en position ACC peut décharger la batterie et empêcher...

Page 35: ...d to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warnings on them make sure to order free of charge the applicable safety warnings if not already installed on the replacement part NOTE In the event of any discrepancy between this guide and the vehicle the safety...

Page 36: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 219002040 002 TYPICAL 219001880 102_b TYPICAL 219002040 004 TYPICAL 219002040 003 TYPICAL 34 _______ SAFETY INFORMATION ________ ...

Page 37: ...ver s license Do not let people drive or ride after using alcohol or drugs Do not allow operation on public roads unless designated for off highway vehicle access collisions with cars and trucks can occur Do not exceed seating capacity 4 occupants 8030 Read and understand all safety labels locate and read operator s guide Watch the safety video using the QR code link or visit Can am web site befor...

Page 38: ...nt and center and as low as possible When carrying a load Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop To reduce the risk of loss of control or loss of load Refer to your Operator s Guide for more information about cargo box use Overloading can cause loss of control Loss of control can result in severe injury or death ALWAYS secure the load NEVER c...

Page 39: ...ELS CANADA UNITED STATES WARNING Do NOT put your arm outside of the vehicle there is a risk of SE VERE INJURY 8037 EN 704908037 DEC LABEL 8 LH SIDE 8036 EN 704908036 DEC LABEL 8 RH SIDE ________ SAFETY INFORMATION ________ 37 ...

Page 40: ... hold the cage while riding try to stop a rollover using your arm or leg EN 704906769 DEC LABEL 9 RH SIDE Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms legs or head outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you avoid sticking out a...

Page 41: ... STATES 6160A NEVER attach to the cage to pull a load This can cause the vehicle to tip over Use only the trailer hitch or recovery hook to pull a load EN 704906160 DEC LABEL 10 EN_704907744_DEC LABEL 11 ________ SAFETY INFORMATION ________ 39 ...

Page 42: ...ld the cage while riding try to stop a rollover using your arm or leg 704907341 EN 704907341 DEC LABEL 12 Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms legs or head outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you avoid sticking out a...

Page 43: ...ICAL EPA LABEL BRP certifies that this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 Standard BRP certifie que ce véhicule récréatif hors route est conforme à la norme American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 This roll over protective structure meets the performance requirements of ISO 3471 2008 Ce...

Page 44: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 704907278 DEC LOCATED NEAR GAS CAP 42 _______ SAFETY INFORMATION ________ ...

Page 45: ...er cette étiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol à sécurité maximale pour votre véhicule Le code crypté intégré à la puce restreint l accès au système d allumage électronique de votre véhicule Un véhicule un code Offert avec 3 clés programmables design à rotule résistant aux vibrations et aux chocs qui assure une connexion fiable Clé de travail limit...

Page 46: ...NT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES O FF ACC ON S T A R T O FF ACC ON S T A R T 8097 EN 704908097 DEC TYPICAL DO NOT LEAVE KEY IN ACC POSITION 44 _______ SAFETY INFORMATION ________ ...

Page 47: ...e They need to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warnings on them make sure to order free of charge the applicable safety warnings if not already installed on the replacement part NOTE In the event of any discrepancy between this guide and the vehicle ...

Page 48: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002040 002 TYPICAL 219002040 005 TYPICAL 219002040 004 TYPICAL 46 _______ SAFETY INFORMATION ________ ...

Page 49: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002040 003 TYPICAL 219002040 011 AIR FILTER BOX ________ SAFETY INFORMATION ________ 47 ...

Page 50: ...ith cars and trucks can occur Rollovers have caused severe injuries and death even on flat open areas Do not exceed seating capacity 4 occupants Each rider must be able to sit with back against seat feet flat on the floor or on footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or hand...

Page 51: ...n footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason Always stay completely inside the vehicle Never hold the cage while riding Do not ride after using alcohol or drugs 7648 EN 704907...

Page 52: ...el 4 WARNING Stop the vehicle and apply the Brake before using the Shift Lever and the 2WD 4WD Switch Put the Shift Lever to PARK P before exiting vehicle The vehicle can roll if not in PARK STOP STOP 704908296 EN 704908296 DEC LABEL 4 50 _______ SAFETY INFORMATION ________ ...

Page 53: ...r cargo accessories and trailer tongue weight if applicable Do not overload cargo box Maximum total cargo load 136 kg 300 lb for 2 UP models and 91 kg 200 lb for MAX models NEVER place gasoline flammable or dangerous liquids container on car rier This can lead to an explosion NEVER carry passenger in cargo box or on tailgate 3 3 0 8 INT 97 14 83 12 138 20 97 14 76 11 103 15 103 15 152 22 331 730 1...

Page 54: ...r speed turn gradually avoid hills and rough terrain and allow more distance to stop 7687 EN 704907687 DEC LABEL 6 L Label 7 WARNING Never use the frame near this loca tion to ground any electrical com ponent such as a winch When in use the electrical component may induce an undesired power steering signal resulting in an un intended steering input In certain circumstances some unintended steering...

Page 55: ...IES EXCEPT CANADA UNITED STATES Label 8 WARNING Do NOT put your arm outside of the vehicle there is a risk of SE VERE INJURY 8037 EN 704908037 DEC LABEL 8 LH SIDE 8036 EN 704908036 DEC LABEL 8 RH SIDE ________ SAFETY INFORMATION ________ 53 ...

Page 56: ...9 WARNING Never try to stop a rollover us ing your arm or leg Never hold the cage while rid ing Fasten net or door and seat belt to help you avoid sticking out arms or legs 7691 RH EN 704907691 DEC LABEL 9 7690 LH EN 704907690 DEC LABEL 9 54 _______ SAFETY INFORMATION ________ ...

Page 57: ...680 kg 1 500 lb MAXIMUM tongue weight 68 kg 150 lb Set the shift lever to low gear range L Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop 68 kg 150 lb 667 N 680 kg 1500 lb 6672 N 8320 EN 704908320 DEC LABEL 11 L Label 12 NOTICE Do not use any compo nent of the steering system to jump start the vehicle Failure to comply will result in DPS unit malfunc...

Page 58: ...he vehicle Each rider must be able to sit with back against seat feet flat on the floor or on footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason Do not ride after using alcohol or dru...

Page 59: ...минус 30 С не гарантируется Ручной аварийный запуск двигателя не предусмотрен EN 704908730 DEC LABEL 15 IN EURASIAN UNION ONLY Technical Information Labels L Label 16 NOTICE To replace air filter refer to operator s guide for procedure 7686 EN 704907686 DEC LABEL 16 TOP 7695 EN 704907695 DEC LOCATION ON ENGINE AIR FILTER HOUSING COVER ________ SAFETY INFORMATION ________ 57 ...

Page 60: ...hicles ANSI ROHVA 1 2016 Standard BRP certifie que ce véhicule récréatif hors route est conforme à la norme American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 This roll over protective structure meets the performance requirements of ISO 3471 2008 Cette structure de protection contre le retournement respecte les requis de performance de la norme ISO 3471 2008 7049069...

Page 61: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in any in dividual problems between you your dealer or Bombardier Recreational Products Inc TO CONTACT TRANSPORT CANADA 819 994 3328 Gatineau Ottawa area or internationally Toll free 1 800 333 0510 in Canada Transport Canada ...

Page 62: ...REPORTING SAFETY DEFECTS This page is intentionally blank 60 _______ SAFETY INFORMATION ________ ...

Page 63: ...VEHICLE INFORMATION _______________ 61 ...

Page 64: ...e safety labels refer to IMPORTANT ON PRODUCT LABELS 219002126 005 TYPICAL PRIMARY CONTROLS 1 Steering Wheel The steering wheel is located in front of the driver s seat The steering wheel steers the vehicle to the left or right Turn the steering wheel in the direction you want to go 219001880 002_a TYPICAL 1 Steering wheel Grip the steering wheel with both hands without having thumbs rolled around...

Page 65: ...or pedal The accelerator pedal is spring loaded and should return to rest position idle when not pressed NOTE The accelerator pedal should never be disassembled 3 Brake Pedal The brake pedal is located on the left side of the accelerator pedal The brake pedal function is to slow down or stop the vehicle 219001880 002_b 1 Brake pedal 2 Accelerator pedal To decrease vehicle speed or to stop vehicle ...

Page 66: ...e vehicle reverse speed WARNING When driving downhill in reverse gravity can increase the vehicle speed above the set limited re verse speed Neutral The neutral position disengages the gearbox High Range Forward This position selects the high speed range of the gearbox It is the normal driving speed range It allows the vehi cle to reach its maximum speed Low Range Forward This position selects the...

Page 67: ...07 TYPICAL SECONDARY CONTROLS 1 Ignition Switch and Keys Ignition Switch The ignition switch is located on the up per console area 219002040 008 1 Ignition switch 219001880 004_a IGNITION SWITCH POSITION 1 OFF 2 ACC 3 ON 4 START OFF The key can be inserted or removed in this position only In OFF position the electrical system of the vehicle is disabled _______________ 65 ...

Page 68: ...an option For all D E S S related option see an authorized Can Am dealer for informa tion Digitally Encoded Security System D E S S The ignition keys contain an electronic circuit that gives it a unique electronic serial number The D E S S system reads the key code and allows engine starting for keys it recognizes This vehicle can be operated using 3 different types of key programming Work Normal ...

Page 69: ...quipped Can Am vehicle each can be programmed by your authorized Can Am dealer to accept the other ve hicle D E S S keys 2 Headlight Dimmer Switch The headlight dimmer switch is lo cated on the upper console 219002040 009 1 Headlight dimmer switch This switch is used to select either the headlights OFF position low or high beams 3 2WD 4WD Switch The 2WD 4WD switch is located on the upper console 2...

Page 70: ...e Temperature Battery Voltage Settings Messages Use LOWER button to change the dis played information 219002066 007 1 Upper button 2 Lower button Left Lateral Display 219002040 301 The left lateral display includes Fuel level indicator 2X4 4X4 telltale Rear diff lock 4X4 ICON FOR EUROPEAN COMMUNITY 4X4 ICON FOR ALL OTHER COUNTRIES 68 ______________ ...

Page 71: ...e Invalid Range MODE Display 219002040 305 The MODE display indicates the se lected mode of operation ECO SPORT The Sport mode provides a crisper throttle response NOTE The sport mode can be acti vated with all key types and provides the maximum performance with the key in use The ECO fuel economy mode setting reduces fuel consumption by limit ing throttle response and maximum throttle opening to ...

Page 72: ...ork If any lamps re main on after starting the vehicle refer to the respective system warning lamp for further information NOTE Some warning indicators ap pear in the display of the multifunction gauge and function the same as an in dicator lamp but do not display when starting the vehicle Telltale Lights Lower Bar 219002040 307 WARNING AND TELLTALE LIGHTS RED The engine temperature is too high RE...

Page 73: ...OWER button select RESET STAT and hold to reset Unit Selection This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units Using LOWER button Select UNITS and hold button to change units Setting Clock Using LOWER button Select CLOCK and hold to change units 1 Press LOWER button to select clock display 2 Push and hold LOWER button 3 Press LOWER butt...

Page 74: ... DIGITAL DISPLAY Using LOWER button select BRIGHT NESS and hold button to change brightness Using LOWER button adjust bright ness then push and hold LOWER but ton to acknowledge selection 72 ______________ ...

Page 75: ...EQUIPMENT NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 219002003 006 TYPICAL _______________ 73 ...

Page 76: ...ing wheel height 1 Unlock steering by pulling the tilt lever toward you 2 Move steering wheel to the desired position 3 Release tilt lever to lock steering wheel in position 219001880 008_a 1 Tilt lever WARNING Never adjust the steering wheel height while riding You may lose control 2 Cup Holders Two cup holders are located on each side of the console 74 ______________ ...

Page 77: ...dy inside the cockpit in the event of a rollover WARNING Never use any part of vehicle cage as handholds Hands can be struck by objects outside the cockpit or crushed in a rollover 4 Storage Compartments The vehicle is equipped with storage compartments designed to carry light objects Storage Compartment Driver side A storage compartment is available be hind the multifunction gauge 219001880 010_a...

Page 78: ...ts help minimize the risk of leg or foot injury Always wear appropriate footwear See RIDING GEAR 7 Half doors Half doors on each side of the cockpit to help arms legs or shoulders stay in side the vehicle thus reducing the risk of injuries Half doors may also keep bushes or debris out of cockpit WARNING Never operate the vehicle while the doors are open 219002003 012 To open door pull on handle 21...

Page 79: ...tor light or mes sage for the passengers seat belts The driver is responsible for the passengers safety and should en sure the passengers buckles his seat belt Fastening and Adjusting the Seat Belt The seat belt is equipped with a semi cinching tab that lock the lap belt when the webbing is under tension tmr2014 037 005_a 1 Semi cinching tab To fasten the seat belt insert the latch plate into the ...

Page 80: ...adjust the seat position while driving The rear passenger seats are not ad justable 11 Fuel Reservoir Cap The fuel reservoir cap is located on the right hand side of the vehicle 219002003 014 Refer to FUEL for information on fuel ing procedure and fuel requirements 12 Cargo Box The cargo box may be used for various types of cargo WARNING To reduce the risk of loss of control or loss of load use th...

Page 81: ...ox size standard receiver hitch 219001880 018_a 1 Receiver For the proper usage of the hitch sup port refer to MOVING LOADS AND DOING WORK WARNING To reduce the risk of loss of control or loss of load always respect the maximum hauling capacity 15 12 Volt Power Outlets Convenient for handheld spotlight or other portable equipment 219001880 017_a ALL MODELS 1 12 V power outlets Remove protective ca...

Page 82: ...ACTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload 66 7 mm REAR SUSPENSION FACTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload 19 7 mm Suspension Adjustments Spring Preload Adjustment Following are guidelines to fine tune suspension Use suspension adjust ment tool provided in the tool kit 529000035 SUSPENSION ADJUSTMENT TOOL Shorten the spring for a firmer ride and rough riding condi...

Page 83: ...by the rider Shock Damping Adjustments Compression damping controls how the shock absorber reacts when riding POSITION SETTING RESULT ON BIG BUMPS 1 Soft Softer compression damping 2 Medium Factory Medium compression damping 3 Hard Firmer compression damping 219001682 007_a 1 Position 1 2 Position 2 3 Position 3 219001727 010_a COMPRESSION DAMPING 1 Increases damping stiffer 2 Decreases damping so...

Page 84: ...RESULT Increasing compression damping force Firmer compression damping Decreasing compression damping force Softer compression damping WARNING Make sure compression damping setting is the same on both sides 82 ______________ ...

Page 85: ...se separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements For 1000R use premium unleaded gasoline with an AKI R M 2 octane rating of 91 or a RON octane rating of 95 NOTICE Never experiment with other fuels Engine or fuel system damages may occur...

Page 86: ...so that air can es cape from the tank and prevent fuel flow back Be careful not to spill fuel 6 Stop filling when the fuel reaches the bottom of filler neck Do not overfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel ex pands and may overflow 7 Fully tighten fuel reservoir cap clock wise until ratchet noise is heard WARNING Always wipe...

Page 87: ...rations Avoid prolonged cruising speeds However brief accelerations and speed variations contribute to a good break in Brakes WARNING New brakes will not operate at their maximum efficiency until their break in is completed Brak ing performance may be reduced so use extra caution Belt A new belt requires a break in period of 50 km 30 mi During the break in period Avoid strong acceleration and dece...

Page 88: ... gearbox is in high range when it should be in low range Pay attention to the following Low range Low range should be used whenever Pulling Pushing Hauling a load 4x4 applications Mud holes Water holes Crossing obstacles Climbing onto trailer Hill climbing It is also recommended to use low range if driving for prolonged periods at speeds under 24 km h 15 MPH Please refer to BREAK IN PERIOD for dri...

Page 89: ...hi cle Set shift lever in PARK position Turn key in ignition switch to OFF posi tion Remove key from ignition switch If you must park on a steep incline or if the vehicle is carrying cargo block the wheels using rocks or bricks Tips for Maximizing Drive Belt Durability Riding style and conditions have a di rect impact on drive belt durability Your vehicle features a CVT system de sign that is opti...

Page 90: ...able to the vehicle chassis NOTICE Do not connect any elec trical source to the steering column or components which are in contact with DPS What to do if Vehicle Rolled Over Abrupt maneuvers sharp turns side hilling or accident may cause vehicle to rollover Should the vehicle be rolled over it will be necessary to have it transported to an authorized Can Am dealer for in spection as soon as possib...

Page 91: ...le Do not exceed vehicle hauling capacity and specifications Ensure the trailer or platform is properly secured to the hauling vehicle hitch SAFETY PRECAUTIONS Visibility Ensure you have a good visibility during the entire maneuver Terrain The hauling vehicle and trailer must be on a leveled surface Use wheel chocks on trailer and hauling vehicle to avoid any movement Ramps Use ramps with proper r...

Page 92: ...nviron ment and safety of the maneuver WARNING Ensure the winch hook can be safely attached to a proper anchor ing point Use proper rigging NOTE If vehicle can be started safely let engine idle during winching to avoid draining the battery 1 Place shift lever to NEUTRAL N 2 If the vehicle is equipped with a winch use the winch to roll the ve hicle on the platform 3 If the vehicle is not equipped w...

Page 93: ... rear wheels are firmly attached to the trailer Getting vehicle out of trailer WARNING Vehicle may have moved during transport Ensure vehicle is prop erly aligned with ramps before proceeding WARNING Visibility will be greatly reduced when backing off from the trailer Have the help of an assistant to ensure proper alignment and safe environment _______________ 91 ...

Page 94: ...lic lift and ensure vehi cle is supported safely onto both jack stands Rear of Vehicle Place vehicle on a flat non slippery ground Activate 4WD mode Ensure vehicle shift lever is set to PARK Install an hydraulic jack under the skid plate Lift rear of vehicle and install a jack stand on each side under frame sec tion in front of rear wheel 219001880 024_a 1 Lifting location under skid plate 2 Frame...

Page 95: ...MAINTENANCE _______________ 93 ...

Page 96: ... of an authorized Can Am Off Road dealer or any other establish ment with which BRP has a commercial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance or use For emission related warranty claims BRP is limiting the diagnosis and repair of emission related parts to ...

Page 97: ...ion of the calendar regardless of the distance or time of operation EVERY YEAR OR EVERY 3 000 KM 2 000 MI OR 100 HOURS whichever comes first EVERY YEAR OR EVERY 1 500 KM 1 000 MI OR 50 HOURS whichever comes first Check fault codes Perform all items indicated in the pre ride inspection Replace engine oil and filter Inspect gearbox oil level and look for contamination every 3000 km Replace gearbox o...

Page 98: ...propeller shaft U joints for abnormal play Clean exhaust pipes and muffler area Clean muffler spark arrester Adjust valve clearance Replace fuel vent breather filter Inspect CVT drive belt Inspect and clean CVT pulleys Inspect centrifugal levers and rollers of drive pulley Inspect and lubricate drive pulley hub needle bearing Inspect input and output shaft seals engine gearbox differential Tighten...

Page 99: ...for leaks including evaporative emission system components if equipped Verify fuel pump pressure idle and WOT Replace spark plugs Clean vehicle speed sensor Replace canister vent pre filter evaporative emission system if equipped EVERY 5 YEARS OR EVERY 12 000 KM 8 000 MI whichever comes first EVERY 5 YEARS OR EVERY 6 000 KM 4 000 MI whichever comes first Replace engine coolant _______________ 97 ...

Page 100: ...ock tab self locking fastener etc always replace it with a new one Accessing Maintenance Components Front Service Cover To open the front service cover pull up on handle toward the front 219001880 111_a 1 Handle It is very important to follow the steps shown to close the front service cover 1 Locate the trim clips under the ser vice cover 219001880 107_a 2 Align the BRP logo with the locating dowe...

Page 101: ...0 029_a SEAT CUSHION Step 1 lift front of seat Step 2 Pull toward the front 219001880 029_b SEAT BACKREST Step 1 Pull toward the front Step 2 Lift Rear Body Module To remove the rear body module 1 Remove cargo box retaining screws 219001880 058_a 219001880 064_a RH SIDE SHOWN REPEAT ON LH SIDE 219001880 066_a 2 On RH side remove air filter access cover and side panel _______________ 99 ...

Page 102: ...5 Engine Air Filter NOTICE Never modify the air in take system Otherwise engine per formance degradation or damage can occur The engine is calibrated to operate specifically with these components Engine Air Filter Replacement Guideline Engine air filter inspection and replace ment frequency should be adjusted according to riding conditions as it is critical to ensure proper engine perfor mance and...

Page 103: ... of dust on the clean side of the filter is a telltale sign Replace filter if there is any damages Eliminate any source of air leaks before installing a new filter Clean engine air filter by tapping out heavy dust from paper element this will allow dirt and dust to get out of the paper filter NOTICE It is not recommended to blow compressed air on the paper element this could damage the pa per fibe...

Page 104: ... conditions Riding in areas with high concentra tion of seeds or crop husks Riding in severe snow conditions NOTE Riding in a group in these con ditions would increase even more the air filter replacement requirement CVT Air Filter Removal Remove screws 219001880 027_a CVT Air Filter Inspection and Cleaning 1 Inspect filter and replace if dam aged 2 Remove the seals 3 Clean filter and seals using ...

Page 105: ... 4 lbf in 7 Secure hoses with clamps 8 Install rear body module and tighten all screws to specifications TIGHTENING TORQUE Cargo box retaining screw 2 5 N m 0 5 N m 22 lbf in 4 lbf in Upper cage extension screw Lower cage extension screw 24 5 N m 3 5 N m 18 lbf ft 3 lbf ft Engine Oil Engine Oil Level Verification NOTICE Operating the engine with an improper level may severely damage engine NOTICE ...

Page 106: ...9290 Other Countries 4T 5W40 SYNTHETIC BLEND OIL P N 779133 Cold temperature Scandinavia 4T 0W40 SYNTHETIC OIL EUR P N 779286 Other Countries 4T 0W40 SYNTHETIC OIL P N 779139 Warm temperature Scandinavia 4T 10W50 SYNTHETIC OIL EUR P N 779240 Other Countries 4T 10W50 SYNTHETIC OIL P N 779234 IF THE RECOMMENDED XPS ENGINE OIL IS NOT AVAILABLE Use a 4 stroke SAE engine oil meeting or exceeding the fo...

Page 107: ...lug NOTICE Never use the gasket ring a second time Always replace by a new one Install and tighten drain plug to the rec ommended specification TIGHTENING TORQUE Drain plug 30 N m 2 N m 22 lbf ft 1 lbf ft Replace oil filter Refer to OIL FILTER Refill engine with recommended en gine oil For engine oil capacity refer to SPECI FICATIONS Oil Filter Oil Filter Access Remove rear passenger seats refer t...

Page 108: ... on O ring and grease on the end of filter vmr2006 008 001_a 1 Slightly oil 2 Slightly oil Install the cover on the engine NOTICE Pay attention to avoid pinching the O ring during filter and cover installation Tighten oil filter cover screws to rec ommended specification TIGHTENING TORQUE Oil filter cover screws 10 N m 1 N m 89 lbf in 9 lbf in Radiator Radiator Inspection and Cleaning Periodically...

Page 109: ...l Verification WARNING Check coolant level with engine cold 1 Place vehicle on a level surface 2 Remove the coolant tank access cover 219001880 033_a 1 Coolant tank access cover WARNING In order to avoid potential burns do not remove the pressure cap if the engine is hot 3 Ensure cooling system is filled up to the Max line tmo2016 010 004_a PARTS REMOVED FOR CLARITY Adding Coolant 1 Remove the coo...

Page 110: ...WARNING In order to avoid potential burns do not remove the pressure cap or loosen the coolant drain plug if the engine is hot 1 Remove coolant tank access cover 219001880 033_a 1 Coolant tank access cover 2 Remove the cooling system pres sure cap 219001880 034_a 1 Pressure cap 3 Unscrew coolant drain plug and drain the coolant into a suitable con tainer NOTE Do not unscrew the coolant drain plug ...

Page 111: ...oolant tank tmo2016 010 004_a 3 Install pressure cap 4 Run engine at idle with the pressure cap ON until the cooling fan cycles on for a second time 5 Stop the engine and let it cool down WARNING In order to avoid potential burns do not remove the pressure cap if the engine is hot 6 When the engine is cool remove pressure cap and add coolant if re quired 7 Install pressure cap 8 After the next rid...

Page 112: ...m 2 N m 24 lbf ft 1 lbf ft Gearbox Oil Gearbox Oil Level Verification Place the vehicle on a level surface Select PARK position Clean dipstick area Check the gearbox oil level by remov ing the gearbox oil dipstick 219001880 038_a 1 Gearbox oil level plug Remove dipstick again and check oil level It should be near or equal to the upper mark tmr2016 106 005_a 1 MIN 2 MAX 3 Operating range To add oil...

Page 113: ...5W 140 API GL 5 synthetic gear oil Gearbox Oil Change NOTE When replacing the gearbox oil it is recommended to clean the ve hicle speed sensor VSS at the same time Place the vehicle on a level surface Clean drain plug area Clean the oil level plug area Clean the VSS sensor area Clean dipstick area 219001880 071_a Under the vehicle place a drain pan un derneath the oil drain plug area Remove the oi...

Page 114: ...nt Differential Oil Level Verification Clean filler plug prior to checking oil level 219001807 006 TYPICAL FRONT RIGHT SIDE OF VEHICLE With vehicle on a level surface check oil level by removing filler plug Oil level must reach the lower edge Reinstall filler plug TIGHTENING TORQUE Filler plug 16 5 N m 2 5 N m 146 lbf in 22 lbf in Recommended Differential Oil RECOMMENDED FRONT DIFFERENTIAL OIL Sca...

Page 115: ...all drain plug TIGHTENING TORQUE Drain plug 2 7 N m 0 3 N m 24 lbf in 3 lbf in Refill front differential with recom mended oil for optimal clutch pack performance For the differential oil capacity refer to SPECIFICATIONS RECOMMENDED OIL Scandinavia 75W90 SYNTHETIC GEAR OIL EUR P N 779212 All other countries 75W90 SYNTHETIC GEAR OIL P N 779158 or a 75W 90 API GL 5 gear oil Reinstall filler plug TIG...

Page 116: ...that con tact surface of cylinder head and spark plug is free of grime Using a feeler gauge set the spark plug gap SPARK PLUG GAP 0 8 mm to 0 9 mm 031 in to 035 in Apply a small amount of copper based anti seize lubricant over spark plug threads Screw spark plug into cylinder heads by hand and tighten with a torque wrench and a proper socket NOTICE Do not overtighten spark plugs engine damage can ...

Page 117: ... screws Remove the center top screw last to support the cover during removal NOTICE Do not use an impact tool to remove CVT cover screws Remove the CVT cover and its gasket tmo2016 010 035_a 1 CVT cover 2 CVT cover screws CVT Cover Installation Install the center top screw of first Tighten the CVT cover screws as per following sequence tmo2016 010 036_a TIGHTENING TORQUE CVT cover screws 7 N m 0 8...

Page 118: ...nstallation For installation reverse the removal procedure Pay attention to the follow ing details The maximum drive belt life span is obtained when the drive belt has the proper rotation direction Install it so that the arrow printed on belt is pointing towards front of the vehicle viewed from top vmr2007 051 006_a 1 Arrow printed on belt 2 Drive pulley front 3 Driven pulley rear 4 Rotation direc...

Page 119: ...n Disconnect BLACK cable first then RED cable NOTICE Always respect this order for disassembly disconnect BLACK cable first Remove battery holder retaining screw s 219001880 043_a 1 Battery holder 2 Battery 3 Battery holder retaining screw s Remove battery holder Remove battery Battery Cleaning Clean battery battery casing and bat tery posts using a solution of baking soda and water Remove corrosi...

Page 120: ...E HOLDER NO DESCRIPTION RATING Regulator 50 A SINGLE FUSES AT FRONT NO DESCRIPTION RATING PF3 DPS 40 A PF4 Accessory post Under dash terminal block if equipped 40 A FRONT FUSE BOX NO DESCRIPTION RATING F10 T vehicle accessories 10 A F11 Headlamps 20 A F12 DC3 10 A F14 12 V accessory outlet 1 10 A F16 Tail lamps 10 A R9 Fuses PF1 F14 DC outlet PF4 Accessory post N A R3 ECM accessory 12V N A R8 Brak...

Page 121: ...lean it with isopropyl al cohol which will not leave a film on the bulb Unplug connector from bulb 219001880 046_a TYPICAL Rotate bulb 219001880 047_a TYPICAL Pull out bulb Properly reinstall removed parts in the reverse order of their removal Validate headlights operation Headlight Beam Aiming Turn adjustment screw to adjust beam height to your convenience NOTE Adjust headlights evenly 219001880 ...

Page 122: ...NT OF VEHICLE 1 Inner drive shaft boots 219001880 050_a TYPICAL FRONT OF VEHICLE 1 Outer drive shaft boot 219001880 051_a TYPICAL REAR OF VEHICLE 1 Inner drive shaft boots 219001880 052_a TYPICAL REAR OF VEHICLE 1 Outer drive shaft boot Wheel Bearing Wheel Bearing Inspection Lift and support vehicle Refer to LIFT ING AND SUPPORTING THE VEHI CLE Push and pull the wheels from the up per edge to feel...

Page 123: ...ent pressure may cause tire to deflate and rotate on wheel Over pressure may burst the tire Al ways follow recommended pres sure NEVER set tire pressure be low minimum It could cause the tire to dislodge from the rim Check pressure when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed Refer to SPECI...

Page 124: ...one grease fitting on each sta bilizer bar pivot bushing 219001880 053_a FRONT SUSPENSION 1 A arm grease fittings 2 Stabilizer bar bushings grease fittings Rear Suspension Lubrication SUSPENSION GREASE Scandinavia SYNTHETIC SUSPENSION GREASE EUR P N 779226 All other countries SYNTHETIC SUSPENSION GREASE P N 779163 Lubricate rear suspension arms two grease fittings on lower arm rear knuckles two gr...

Page 125: ...f ft NOTE The suspension arms must be tightened on the M12 bolt head and not on the nut when possible to insure op timal clamping 219002130 002 Rear Suspension Arms Check suspension arms for distortion cracks or bending Tighten at ride height to specifications TIGHTENING TORQUE M12 bolt 130 N m 10 N m 96 lbf ft 7 lbf ft Hexagonal flanged elastic nut M10 90 N m 10 N m 66 lbf ft 7 lbf ft NOTE The su...

Page 126: ... the specification DOT 4 only WARNING To avoid serious damage to the braking system do not use fluids other than the recommended one nor mix different fluids for topping up Brake Inspection The brake inspection maintenance and repair should be performed by an authorized Can Am dealer a repair shop or person of your choosing However verify the following between visits to your dealer Brake fluid lev...

Page 127: ... specification periodically Remove trim to get access to the front fasteners 219001880 112_a 219001880 113_a Refer to ACCESSING MAINTENANCE COMPONENTS and remove the rear seats backrest Tighten all fasteners 219002003 023 219002003 021 219002003 024 OPEN REAR DOOR TO GET ACCESS Refer to ACCESSING MAINTENANCE COMPONENTS for the cage extension procedure TIGHTENING TORQUE Cage fasteners 80 N m 10 N m...

Page 128: ...S SURE ONLY like a garden hose High pressure can cause damage to electrical or mechanical components Pay attention to certain areas where mud or debris can accumulate and po tentially cause wear interferences or promote corrosion The list includes but is not limited to Around exhaust system and be tween muffler and muffler cover Under and around the fuel tank Radiator Shock absorbers Around front ...

Page 129: ...al accessories increases the risk of discharging the battery Us ing a low amperage trickle charger is advised when low engine speeds and or high electrical demand acces sories are installed on a vehicle When using your vehicle after storage a preparation is required See an authorized Can Am dealer re pair shop or person of your own choos ing to have your vehicle prepared for either storage or the ...

Page 130: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 128 ______________ ...

Page 131: ...TECHNICAL INFORMATION ______________ 129 ...

Page 132: ...ur ance company Vehicle Identification Number 219002040 012 TYPICAL VIN LABEL LOCATION Made in Mexico Fabriqué au Mexique 8165 TYPE ATV VTT Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC CAN ICES 2 NMB 2 Canada J0E 2L0 EN 704908165 DEC TYPICAL VIN LABEL Engine Identification Number tmo2011 001 401_a TYPICAL ENGINE SERIAL NUMBER LABEL 1 EIN Engine Identification Number Complian...

Page 133: ...MXXXXXXX XXXX MM YYYY XXXXXX AT1 P V NRSC G1 CO2 g kWh Production date Family type e13 EN 704908639 DEC TYPICAL NRMM IDENTIFICATION LABEL NOTE Tampering with the engine or its components voids the EU type approval of that particular engine ______________ 131 ...

Page 134: ...equipped with an evaporative emission control system consisting of a low permeation fuel tank LPFT low permeation fuel lines LPFL and an actively purged carbon canister The following statement is required by the CCR California Code of Regulation An add on or modified part must be compliant with applicable ARB evaporative emis sion control standards A violation of this requirement is punishable by ...

Page 135: ...e livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the punc turing of the muffler or any engine component which conducts re moval of engine exhaust gases 2 Removal or a...

Page 136: ...EC DECLARATION OF CONFORMITY DOC_SSV_MY21 EN 16990 134 ______________ ...

Page 137: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________ 135 ...

Page 138: ... 0 14 mm 0024 in to 0055 in Exhaust valve clearance 0 11 mm to 0 19 mm 0043 in to 0075 in Bore 91 mm 3 58 in Stroke 75 mm 2 95 in Displacement 976 cm 59 56 in Exhaust system Spark arrester approved by USDA Forest Service Catalyst on NRMM models Engine air filter Synthetic paper filter LUBRICATION SYSTEM Type Wet sump Replaceable oil filter Oil filter BRP Rotax paper type replaceable 136 __________...

Page 139: ...UR P N 779290 or 4T 0W40 SYNTHETIC OIL EUR P N 779286 Recommended oil All other countries 4T 10W50 SYNTHETIC OIL P N 779234 4T 5W40 SYNTHETIC BLEND OIL P N 779133 or 4T 0W40 SYNTHETIC OIL P N 779139 Engine oil Alternate oil if XPS products are not available If not available use a 5W40 or 10W50 motor oil that meets the requirements for API service classification SJ SL SM or SN Refer to RECOMMENDED ...

Page 140: ...y 6 7 L 1 77 U S gal CVT TRANSMISSION Type CVT Continuously Variable Transmission Engagement 1850 RPM GEARBOX Type Dual range HI LO with PARK neutral and reverse Capacity 1 5 L 396 U S gal Gearbox oil Recommended Scandinavia 75W140 SYNTHETIC GEAR OIL EUR P N 779215 All other countries 75W140 SYNTHETIC GEAR OIL P N 779160 or a 75W 140 API GL 5 ELECTRICAL SYSTEM Magneto generator output 650 W 6000 R...

Page 141: ...aillight 2 3 3 5 W Fuses Refer to FUSES AND FUSIBLE LINKS in MAINTENANCE FUEL SYSTEM Fuel delivery Type Electronic fuel injection EFI with iTC Throttle body 54 mm with ETA Fuel pump Type Electric in fuel tank Idle speed 1250 100 RPM not adjustable Type Premium unleaded gasoline Refer to FUEL REQUIREMENTS Fuel Minimum octane 91 Pump Posted AKI 95 RON Fuel tank capacity 40 L 10 6 U S gal Fuel remain...

Page 142: ...tio 3 6 1 Rear drive Locked differential Rear drive ratio 3 43 1 CV joint grease CV JOINT GREASE P N 293 550 062 or equivalent Spline s propeller shaft grease grease applied to spline connections PROPELLER SHAFT GREASE P N 293 550 063 or equivalent STEERING Steering wheel Adjustable tilt steering FRONT SUSPENSION Suspension type Double A arm suspension with stabilizer bar Preload adjustment type T...

Page 143: ...brake Type Dual 220 mm ventilated disc brakes with hydraulic twin piston calipers Rear brake Type Dual 220 mm ventilated disc brake with hydraulic twin piston calipers Capacity Approximately 295 ml 10 U S oz Brake fluid Type DOT 4 Caliper Floating Front Metallic Brake pad material Rear Metallic Minimum brake pad thickness 0 5 mm 02 in Front 4 mm 157 in Minimum brake disc thickness Rear 4 mm 157 in...

Page 144: ...7x9R12 Tire size rear 280 70R12 27x11R12 WHEELS Type Cast Aluminum Rim size front 30 5 x 15 25 cm 12 x 6 in Rim size rear 30 5 x 19 05 cm 12 x 7 5 in Wheel lug nuts torque 100 N m 10 N m 74 lbf ft 7 lbf ft Front 41 2 mm 1 6 in Wheel offset Rear 51 mm 2 in CHASSIS Cage type Profiled tube section high strength steel ISO 3471 certified DIMENSIONS Overall length 378 4 cm 149 in Overall width 152 4 cm ...

Page 145: ...769 7 kg 1 697 lb Weight distribution front rear 43 57 Cargo box capacity 91 kg 200 lb Total vehicle load allowed including driver passengers all other loads and added accessories 481 kg 1 060 lb Gross vehicle weight rating 1 250 6 kg 2 757 lb Towing capacity 680 kg 1 500 lb Tongue capacity 68 kg 150 lb Receiver hitch 50 8 mm 2 in x 50 8 mm 2 in ______________ 143 ...

Page 146: ...SPECIFICATIONS This page is intentionally blank 144 ______________ ...

Page 147: ...TROUBLESHOOTING ______________ 145 ...

Page 148: ...ctrical communication error Contact an authorized Can Am dealer ENGINE DOES NOT TURN 1 Ignition switch is in the OFF position Place switch to ON position 2 Shift lever is not set on PARK Set shift lever to PARK or press the brake pedal 3 Burnt fuse Check fuses 4 Weak battery or loose connections Check charging system fuse Check fault message in cluster Check battery connections and terminals condi...

Page 149: ...about warranty claims 2 No fuel to the engine spark plug dry when removed Check fuel tank level Check fuel pump fuse Obstructed fuel pump pre filter or fuel pump failure Seek service from an authorized Can Am dealer repair shop or person of your own choos ing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for information about warranty c...

Page 150: ...ION RELATED WARRANTY contained herein for information about warranty claims ENGINE OVERHEATS 1 Low coolant level in cooling system Check coolant level and refill See MAINTENANCE PROCEDURES Seek service from an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for informatio...

Page 151: ...TOR PEDAL INPUTS CHECK ENGINE IS ON AND PPS FAULT MESSAGE IS DISPLAYED 1 Partial failure of the accelerator pedal sensors PPS Contact an authorized Can Am dealer 2 Total failure of the accelerator pedal sensors PPS Contact an authorized Can Am dealer ______________ 149 ...

Page 152: ...uiring diagnostic as soon as possible An engine limitation is engaged and or the engine behavior is modified TPS FAULT Throttle body fault generally followed by a Limp Home message BRAKE SWITCH FAULT Brake signal fault CHECK DPS models with DPS Check engine pilot light on Indicates that the DPS Dynamic Power Steering does not work properly See an authorized Can Am dealer PPS FAULT Faulty Pedal Pos...

Page 153: ...WARRANTY ______________ 151 ...

Page 154: ...E EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authoriz...

Page 155: ... to the CAL IFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT contained herein The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled The 2021 Can Am...

Page 156: ...onal charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve or modify products from time to time without as suming any obligation to modify products previously manufactur...

Page 157: ... or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the USA products are distributed and serviced by BRP US Inc 2020 Bombardier Recreational Products Inc All rights reserved Trademark of Bombardier Recreational Products Inc or its affiliates ______________ 155 ...

Page 158: ...related parts to the authorized Can Am dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims based on any of the following 1 Maintenance or other service BRP or BRP s authorized facilities performed 2 Engine equipment repair work that an operator performed to correct an unsafe emergency cond...

Page 159: ...n valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure relief valves Control valves Control solenoids Electronic controls Vacuum control diaphragms Control cables Control linkages Purge valves Vapor hoses Liquid vapor separator Carbon canister Canister moun...

Page 160: ...ed warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a manner for which it was not designed and are not attributable to the manufacturer in any way If you have any question regarding your warranty rights and responsibility you should contact Bombardier Recreational Products...

Page 161: ...el hoses carbon canister and engine computer Also included may be hoses belts connectors and other evaporative emissions related assemblies Where a warrantable condition exists Bombardier Recreational Products Inc will repair your Off Road Sport Vehicle at no cost to you including diagnosis parts and labor OHRV MANUFACTURER S WARRANTY COVERAGE The warranty period for this OHRV is 60 months or 5000...

Page 162: ...ional Products Inc dealer as soon as a problem exists The warranty repairs should be completed in a reasonable time not to exceed 30 days As an Off Road Sport Vehicle owner you should also be aware that Bombardier Recreational Products Inc may deny you warranty coverage if your Off Road Sport Vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifications If you ...

Page 163: ...IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT AL ...

Page 164: ...ALIA and NEW ZEALAND only this warranty will be in effect from 1 the date of delivery to the first retail consumer or 2 the date the product is first put into use whichever occurs first and for a period of 1 TWENTY FOUR 24 CONSECUTIVE MONTHS or 2 a total use of FIFTEEN THOUSAND 15 000 kilometers whichever occurs first for private use or commercial use The repair or replacement of parts or the perf...

Page 165: ...asonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Can Am SSV Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period is ...

Page 166: ...e event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the Can Am SSV Distribu tor Dealer level We recommend discussing the issue with the authorized Can Am SSV Distributor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact ...

Page 167: ...ed use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY IN...

Page 168: ...rom 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX 6 CONSECUTIVE MONTHS for commercial use or rental use The product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty...

Page 169: ...the extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use mainte nance and service or replacing such parts with new genuine Can Am SSV parts without charge for parts and labor at any authorized Can Am SSV Distributor Dealer during the warranty coverage period under the conditions described herein BRP s r...

Page 170: ...nager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the EEA products are distributed and serviced by BRP European Distribution S A and other affiliates or subsidiaries of BRP 2020 Bombardier Recreational Products Inc All rights r...

Page 171: ...mple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for ...

Page 172: ...This page is intentionally blank 170 ______________ ...

Page 173: ...ry Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 171 ...

Page 174: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 172 ______________ ...

Page 175: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 173 ...

Page 176: ...This page is intentionally blank 174 ______________ ...

Page 177: ...CUSTOMER INFORMATION ______________ 175 ...

Page 178: ...omer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP BY E MAIL privacyofficer brp com BY MAIL BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt Quebec Canada J0E 2L0 176 ______________ ...

Page 179: ...aavantie 7 PL 8040 96101 Rovaniemi Spinnvägen 15 903 61 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Québec J0E 2L0 Canada Sa De Cv Av Ferrocarril 202 Parque Ind Querétaro Lote2 B 76220 Santa Rosa Jáuregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park ...

Page 180: ...In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the vehicle owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal vehicle is stolen you should notify BRP or an au...

Page 181: ...CHANGE OF ADDRESS OWNERSHIP ______________ 179 ...

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Page 183: ...CHANGE OF ADDRESS OWNERSHIP ______________ 181 ...

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Page 185: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 183 ...

Page 186: ...CHANGE OF ADDRESS OWNERSHIP NOTES 184 ______________ ...

Page 187: ...t ﬂat on the ﬂoor or on footrest and hands on steering wheel or handholds Stay completely inside the vehicle DRIVE RESPONSIBLY t Avoid loss of control and rollovers t Avoid abrupt maneuvers sideways sliding skidding or ﬁshtailing and never do donuts t WPJE IBSE BDDFMFSBUJPO XIFO UVSOJOH FWFO from a stop t 4MPX EPXO CFGPSF FOUFSJOH B UVSO t 1MBO GPS IJMMT SPVHI UFSSBJO SVUT BOE PUIFS changes in tra...

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Can-Am MAVERICK Sport MAX 1000R, Operator'S Manual

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