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Can-Am 2009 Outlander 500 EFI, Operator'S Manual

The Can-Am 2009 Outlander 500 EFI is a top-of-the-line all-terrain vehicle that combines power and reliability. To fully enjoy its features and understand proper operation, it is essential to have the Operator's Manual. Download the manual for free from our website and unlock a wealth of information to enhance your riding experience. [Website]

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TABLE OF CONTENTS

CONTROLS/INSTRUMENTS/EQUIPMENT

(cont’d)

10) Brake Pedal . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67
11) Rear Storage Compartment.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67
12) Seat Latch . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 68
13) Cargo Racks . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 68
14) Trailer Hitch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 68
15) Tool Kit . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
16) Winch .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
17) Winch Control Switch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 69
18) Roller Fairlead . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
19) Winch Remote Control . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 70
20) Winch Remote Control Connection . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71

FUEL . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 72

Recommended Fuel .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 72
Fueling Procedure. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 72

OPERATING INSTRUCTIONS . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 73

Operating During Break-In. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 73
Starting the Engine. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 73
Shifting the Transmission. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 73
Stopping the Engine .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 74
Post-Operation Care .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 74
What to Do if Vehicle is Turned Over . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 74
What to Do if Vehicle is Immersed in Water . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 74

TUNE YOUR RIDE . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 75

Suspension Adjustment .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 75

VEHICLE TRANSPORTATION . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 76

MAINTENANCE INFORMATION

MAINTENANCE SCHEDULE . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 78

10-HOUR INSPECTION .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 84

MAINTENANCE PROCEDURES . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 85

Air Filter . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 85
Engine Oil .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 86
Radiator . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 88
Engine Coolant . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 89
Muffler Spark Arrester . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 91
CVT Air Filter. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 92
CVT Cover Drain Screw . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 94
Gearbox Oil . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 95
Throttle Cable . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 96
Throttle Lever . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 97

4

_______________

Summary of Contents for 2009 Outlander 500 EFI

Page 1: ......

Page 2: ...cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you may have ridden in the past Take time to familiarize yourself with your new vehicle CALIFORNIA PROPOSITION 65 WARNING WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm In Canada products ar...

Page 3: ...y look like and how they are used in this guide are explained as follows WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could severe ly damage vehicle components or other property About this Op...

Page 4: ...ing any obligation upon itself This Operator s Guide and the SAFETY VIDEO should remain with the vehicle when it is sold While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death 2 _______________ ...

Page 5: ...nspection 39 Clothing 40 Carrying Loads 40 Hauling a Trailer 41 Working with your Vehicle 42 Recreational Riding 42 Environment 42 Design Limitation 43 Off Highway Operation 43 General Operating and Safety Precautions 43 Riding Techniques 45 HANG TAG 50 IMPORTANT ON PRODUCT LABELS 51 VEHICLE INFORMATION CONTROLS INSTRUMENTS EQUIPMENT 56 1 Throttle Lever 57 2 2WD 4WD Selector 57 3 Brake Lever 58 4 ...

Page 6: ...3 Operating During Break In 73 Starting the Engine 73 Shifting the Transmission 73 Stopping the Engine 74 Post Operation Care 74 What to Do if Vehicle is Turned Over 74 What to Do if Vehicle is Immersed in Water 74 TUNE YOUR RIDE 75 Suspension Adjustment 75 VEHICLE TRANSPORTATION 76 MAINTENANCE INFORMATION MAINTENANCE SCHEDULE 78 10 HOUR INSPECTION 84 MAINTENANCE PROCEDURES 85 Air Filter 85 Engine...

Page 7: ...nd Vehicle Identification Number Location 112 Compliance Label 112 NOISE EMISSION CONTROL SYSTEM REGULATION 113 SPECIFICATIONS 114 TROUBLESHOOTING TECHNICAL GUIDELINES 122 MULTIFUNCTION GAUGE MESSAGES 126 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2009 CAN AMTM ATV 128 BRP INTERNATIONAL LIMITED WARRANTY 2009 CAN AMTM ATV 133 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2009 CAN AMTM ATV 1...

Page 8: ...TABLE OF CONTENTS 6 _______________ ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ...mely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Refuel outdoors in a well ventilated area away from flames sparks any one smoking and other sources of ignition Never add fuel with engine running Never top off the fuel tank Leave some room for the fuel to ...

Page 11: ...6 years old should never operate this vehicle Never carry a passenger on this vehicle Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets Never operate this vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved helmet that fits properly You should also wear eye protecti...

Page 12: ...erator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the vehicle Never attempt to turn the vehicle around on any hill until you have mastered the turning technique described in this Operator s Guide on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backwards when climb ing ...

Page 13: ...r s Guide Never modify this vehicle through improper installation or use of acces sories Only use BRP s approved accessories NEVER install passenger seat or use the racks to carry a passenger Never exceed the stated load limits for this vehicle including operator all other loads and added accessories Cargo should be properly distribut ed and securely attached Reduce speed and follow instructions i...

Page 14: ...er instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete a training course They should then regularly practice the skills learned in the course and the operating techniques descr...

Page 15: ...n can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle ________ SAFETY INFORMATION ________ 13 ...

Page 16: ...our ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted op erator movement it is not designed nor intended to carry passenger s 14 _______ SAFETY INFORMATION ________ ...

Page 17: ... for off road use only not foruse on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets ________ SAFETY INFORMATION ________ 15 ...

Page 18: ...ys WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate this vehicle on public streets roads or highways 16 _______ SAFETY INFORMATION ________ ...

Page 19: ...death in the event of an accident Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident Riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gl...

Page 20: ...rugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle 18 _______ SAFETY INFORMATION ________ ...

Page 21: ... speeds WHAT CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and oper ating conditions and your experience ________ SAFETY INFORMATION ________ 19 ...

Page 22: ...NING POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Inspect your vehicle every time prior you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described fur...

Page 23: ...ARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera tion WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehi cle or could cause you to lose your balance and fall off the vehicle If you re move a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause ...

Page 24: ...PEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 22 _______ SAFETY INFORMATION ________ ...

Page 25: ...oss of traction or vehicle control which could result in an acci dent including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain ________ SAFETY INFORMATION ________ 23 ...

Page 26: ...out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op erator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed 24 _______ SAFETY INFORMATION ________ ...

Page 27: ...The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili ties Practice on smaller hills before attempting larger hills ________ SAFETY INFORMATION ________ 25 ...

Page 28: ...his Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The vehi cle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other sid...

Page 29: ...hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ________ SAFE...

Page 30: ...l you have mastered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side...

Page 31: ...the brakes Lock parking brake after you have stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well an...

Page 32: ...llision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described further in this Operator s Guide 30 _______ SAFETY INFORMATION ________ ...

Page 33: ...ion unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control ________ SAFETY INFORMATION ________ 31 ...

Page 34: ...HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads ...

Page 35: ...AT CAN HAPPEN You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly ________ SAFETY INFORMATION ________ 33 ...

Page 36: ...oper or uneven tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Operator s Guide Always replace wheels or tires that are damaged 34 _____...

Page 37: ... acces sories All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am dealer NEVER install passenger seat or use the racks to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warra...

Page 38: ...ID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer 36 _______ SAFETY INFO...

Page 39: ...ons WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ________ SAFETY INFORMATION ________ 37 ...

Page 40: ...bility to understand the risks and operate a vehicle safely Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury including death Not all vehicles are the same Each has its own unique performance characteris tics controls and features Each will ride and handle differently Become completely familia...

Page 41: ...ansmission lever is working then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the engine gearbox and drive system components Clean headlights and taillight Ensure front access compartment cover and rear storage cover compartment are properly latched Ensure seat is properly latched If you transport cargo respect load capacity Ensure cargo is properly secured to th...

Page 42: ...vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sunglasses may be required Different colored lenses available for goggles or sunglasses help you dis tinguish terrain variations Sunglasses should only be worn during the daytime Boots Long sturdy pants Gloves Long sleeves Rigid chin guard Eye protection Chest protector V00A0RN Approved helmet Carrying Loads Any ...

Page 43: ...nly distributed Includes rear rack rear storage box and tongue load WARNING The vehicle handling stability and braking distance are affected when load ing racks and using the vehicle Correct loading and weight distribution are therefore important Never overload tow or carry cargo improperly Always ensure the cargo is safely secured and properly distributed on the rack s before operating the vehicl...

Page 44: ... zag to one side of the trail then the other Be prepared to stop or pull off to the side if another trail user appears in front of you Join a local ATV club It will provide you with a map and advice or inform you where you can ride If a club does not exist in your area help to start one Group riding and club activities provide a pleasurable social experience Always keep a safe distance from other ...

Page 45: ...tion is dangerous Any terrain which has not been specially prepared to carry vehicles presents an inherent danger where angularity terrain substance and exact steepness are unpredictable The terrain itself presents a continual element of danger which must be knowingly accepted by anyone venturing over it An operator who takes a vehicle off road should always exercise the utmost care in selecting t...

Page 46: ...hilling dangers when doing so It is also wise to know the terrain condition on the other side of the hill or bank All too often there exists a sharp drop off that is impossible to negotiate or descend Downhill Driving This vehicle can climb steeper ropes than it can descend safely Therefore it is es sential to assure that a safe route exists to descend a slope before you climb it Decelerating whil...

Page 47: ...ist turning as they can be hit or snagged by passing obstacles or may contact the wheels V00A0UL Even though there is an adequate suspensions system on this vehicle there are washboard or rough terrain conditions that will make you feel uncomfortable and even cause back injury Posting or riding in a crouched position will often be required Slow down and allow your flexed legs to absorb impact This...

Page 48: ...e that the ice is thick enough and sound enough to support the total weight of yourself the vehicle and its load Be ever watchful of open water it is a sure indication that the ice thickness will vary If in doubt do not attempt to cross Ice will also affect the control of the vehicle Slow down and do not gun the throttle This will only result in spinning of the tires and possible tipover of the ve...

Page 49: ... braking distance may be affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider s way Never do it deliberately V00A0WL If you do get into a slide or skid it may help to turn the handlebar into the direction of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail s...

Page 50: ... backwards apply the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its ro tating wheels Do not try to hold ...

Page 51: ...o however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop or save the vehicle from damage V00A0ZL While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ________ SAFETY INFORMATION...

Page 52: ...and understand this information be fore riding THIS ATV IS FOR RECREATIONAL USE OR UTILITY USE G GENERAL USE MODEL with a passenger passengers affect balance and steering and increase risk of losing control NEVER USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL vmo2009 002 004_en 704901107 vmo2006 005 009_en 50 _______ SAFETY INFORMATION ________ ...

Page 53: ...missing or damaged they can be replaced free of charge See an authorized Can Am dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ vmo2007 003 002_a vmo2009 014 002_a vmo2007 004 001_c vmo2009 014 001_a vmo2007 003 005_a ________ SAFETY INFORMATION ________ 51 ...

Page 54: ...PRODUCT LABELS vmo2007 003 006_a vmo2007 003 007_b NEVER USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL vmo2009 003 004_en LABEL 1 V01M02Z LABEL 2 V07M06Y LABEL 3 V07M07Y LABEL 4 52 _______ SAFETY INFORMATION ________ ...

Page 55: ... x kPa X PSI MAX xx x kPa X PSI MIN xx x kPa X PSI vmo2009 005 007_en LABEL 8 1 1 0 57 7 21 67 1 5 1 1 63 0 17 867 0 66 21 21752 6 67 0 0 027 85 0 7 6 e0 66 216 0 1 5e 6 67Ê0 2175Ð 6 e0 66 216 J N KU 12 FP 5 20 5 5 5 5 7 21 352 8 76 1 6 23 5 725 6 8 25 0 17 1 1 63 7 216 92 5 8 8 21 8 7 85 3285 6 63e 7 216 175 7 16 5 16 1 0 176 685 6326 7 17 32 87 21 9e 8 67 57 e 3285 21 7 211 5 66 1 6 16 3 20 7 5e...

Page 56: ...IMPORTANT ON PRODUCT LABELS vmo2006 014 003_a LABEL 11 54 _______ SAFETY INFORMATION ________ ...

Page 57: ...VEHICLE INFORMATION _______________ 55 ...

Page 58: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 16 18 13 8 4 3 6 17 12 11 13 20 7 9 2 1 10 19 14 15 5 20 vmo2008 001 004_c TYPICAL 56 ______________ ...

Page 59: ...y slow down V07I01Y 2 3 1 TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 2 2WD 4WD Selector This selector allow to choose between 2WD or 4WD when the vehicle is stopped V07I01Z 2 3 1 TYPICAL 1 Selector 2 2WD position 3 4WD position NOTICE The vehicle must be stopped to engage or disengage 2WD 4WD selector Mechanical damage may occur if selector is en gaged or disengaged while driving NOT...

Page 60: ...heeled vehicles the vehicle weight is transferred to the front wheels when braking To obtain greater stopping efficiency the brake system distributes more braking force to the front wheels This will affect vehicle handling and steering control when braking vigorously Take it into account when braking 1 V07K01Y 2 TYPICAL 1 Brake lever 2 To apply brakes 4 Parking Brake When applied it prevents the v...

Page 61: ... transmission position completely stop vehicle then move lever to the desired position Do not force lever If unable to shift rock the vehicle back and forth to move the gears in the transmission and try again vmo2006 007 007 SHIFT PATTERN NOTICE Always completely stop the vehicle and apply the brake prior to moving the transmission lever P Park This position locks the transmission to help prevent ...

Page 62: ...E Use the low speed range to pull any load or to climb a steep incline 6 Multifunction Switch The controls located on this multifunc tion switch are vmo2006 016 001_a TYPICAL MULTIFUNCTION SWITCH 1 Headlight switch 2 Engine stop switch 3 Engine start button 4 Override button Headlight Switch 1 V07I03Y 3 2 HEADLIGHT SWITCH FUNCTIONS 1 Headlight switch 2 Low beam and taillight 3 High beam and tailli...

Page 63: ...itch to RUN Press and hold the engine start button Release immediately after engine is started V07I06Y 2 1 TYPICAL 1 Engine start button 2 Engine stop switch NOTE The engine will not turn over if the engine stop switch and or ignition switch are turned to the OFF position Override Button This button is used to override the re verse speed limiter system while pow er backing up Press and hold the ov...

Page 64: ...speedometer 2 Display 2 mode 3 Display 3 mode message 4 Display selector button 5 Tachometer 6 Transmission position display 7 Fuel level display 8 Indicator lamps Unit Selection MPH vs km h This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units contact an authorized Can Am dealer for unit set tings NOTE All features will have their units chan...

Page 65: ...ons per minute RPM NOTE An abbreviation of the mode selected will also be displayed in dis play 3 see abbreviations in parenthe sis vmo2008 001 020_e 1 Display 2 mode 2 Display 3 mode message 3 Selector button DESCRIPTION Odometer Records the total distance travelled Trip Meter Records the travelled distance since it has been reset Push and HOLD display selection but ton to reset Hour Meter Record...

Page 66: ... 1 Display 3 mode message 2 Display 2 mode Mode Abbreviation ODO odometer TRIP trip meter TRIP TIME hour meter ENGINE HOURS vehicle hour me ter RPM engine revolutions per minute Display Selector Button Button used to navigate between modes or to reset data depending on the feature selected vmo2008 001 020_i 1 Selector button Tachometer Measures engine revolutions per minute RPM Multiply by 1000 to...

Page 67: ...N Neutral H High Gear L Low Gear NOTE If the letter E is displayed in the transmission position display it means that there is a electrical commu nication error Contact an authorized Can Am dealer Fuel Level Display Bar gauge that continuously indicates the amount of fuel left in the fuel tank Also an indicator lamp will indicate a low fuel condition as only one bar is displayed vmo2008 001 020_f ...

Page 68: ... handheld spotlight or other portable equipment Remove protective cap to use Always reinstall it after use to protect against weather Do not exceed the rating capacity See SPECIFICATIONS An auxiliary supply is available to con nect additional accessories Two wires are hidden in the wiring harness at the front of vehicle underneath dash board See an authorized Can Am deal er for more details 9 Igni...

Page 69: ...nd have it programmed for your vehicle To have additional ignition key refer to an authorized Can Am dealer 10 Brake Pedal When pressed down the rear brake is applied When released the brake pedal should return to its original posi tion Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef fect on front whe...

Page 70: ...il you can release the front retaining device then completely remove seat Seat Installation Insert front tabs of seat into frame hook When seat rests in its position firmly push seat down to latch NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to confirm proper latch ing V07L05Y 1 2 1 Insert these tabs in hooks 2 Hooks WARNING Make sure seat is securel...

Page 71: ...maintenance this Opera tor s Guide and the BASIC GUIDE TO WINCHING TECHNIQUES with the XT models 16 Winch XT Models vmo2007 003 016_a 1 Winch 2 Roller fairlead 3 Winch hook 17 Winch Control Switch XT Models Use this switch to roll in or out wire from winch To take out wire from winch press the left side of switch To get wire into the winch press the right side of switch Refer to BASIC GUIDE TO WIN...

Page 72: ...n if necessary The winch remote control is located in the access panel of the front service compartment vmo2008 001 001_a TYPICAL FRONT ACCESS PANEL 1 Winch remote control To use the winch remote control switch instead of the handlebar control switch connect the remote control in to the provided connection of the front service compartment NOTICE Always disconnect and store the remote control when ...

Page 73: ... in winch re mote control to ease winch operation if necessary vmo2007 003 017_a FRONT SERVICE COMPARTMENT 1 Remote control connection While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death _______________ 71 ...

Page 74: ...ully tighten clockwise vmo2008 016 011_a 1 Fuel tank cap NOTICE Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired ...

Page 75: ...old the brake lever or the brake pedal while pressing the engine start button Insert key in ignition switch and turn to ON position Place the engine stop switch to RUN Press the engine start button and hold until the engine starts NOTICE Do not hold the engine start button more than 30 seconds A rest period should be observed between the cranking cycles to let the starter cool down Pay attention n...

Page 76: ...ents and to keep lights clean NOTE Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a gar den hose High pressure can cause electrical or mechanical damages What to Do if Vehicle is Turned Over When vehicle is turned over or stays tilted on the side put the vehicle back on its wheels then wait 3 to 5 minutes before starting the engine Refer to MAINTENANCE INFORMATION...

Page 77: ...neven ad justment can cause poor handling and loss of stability which could lead to an accident Spring Preload Adjustment NOTE Front shocks are not adjustable on Outlander MAX 500 models Adjust spring preload by turning adjust ing cam accordingly with the adjusting wrench in vehicle tool kit Turn the adjusting cams clockwise for a firmer ride and rough road condition or when carrying cargo or pull...

Page 78: ...ng position on all four wheels V00A17Y Remember to Unload vehicle racks before trans portation Set transmission lever to PARK posi tion Set the parking brake Secure the vehicle by the front bumper and rear bumper vmo2006 016 005_a TYPICAL FRONT ATTACHMENT LOCATION vmo2006 016 006_a TYPICAL REAR ATTACHMENT LOCATION NOTICE Attaching vehicle at other locations may damage the vehicle WARNING Do not to...

Page 79: ...MAINTENANCE INFORMATION _______________ 77 ...

Page 80: ...d the required tools you can perform these pro cedures If not see your authorized Can Am dealer Other important items in the maintenance schedule that are more difficult and re quire special tools are best performed by your authorized Can Am dealer WARNING Turn off the engine and follow these maintenance procedures when per forming maintenance If you do not follow proper maintenance procedures you...

Page 81: ...er Engine mounting fasteners I I Dealer Air filter 2 C 4 R 4 Customer Exhaust system I I Dealer Muffler spark arrester C Customer Engine coolant 2 I I 3 R Customer Radiator cap cooling system pressure test I I Dealer Radiator 4 I C I C Customer 2 Pre ride inspection item 3 Every 100 hours check coolant strength 4 More often under severe use such as dusty area sand snow wet or muddy conditions ENGI...

Page 82: ...rs visual inspection without disconnecting I Dealer Electrical connections and fastening ignition system starting system fuel injectors etc I I Dealer Digitally Encoded Security System DESS I I Dealer Ignition switch engine start button and engine stop switch 2 I I Customer Lighting system HI LO intensity brake light taillight headlight aiming etc 2 I I Customer Winch Refer to vehicle BASIC GUIDE ...

Page 83: ...nd vents I I R Dealer 4 More often under severe use such as dusty area sand snow wet or muddy conditions DRIVE SYSTEM Drive shaft boots and protectors 2 I I Customer Drive shaft joints I Dealer Rear propeller shaft joint 4 I I L Dealer 2 Pre ride inspection item 4 More often under severe use such as dusty area sand snow wet or muddy conditions WHEEL TIRES Wheel bearings I Customer Wheel nuts studs...

Page 84: ... I INSPECT L LUBRICATE R REPLACE TO BE PERFORMED BY PART TASK LEGEND SUSPENSION Trailing arms I Dealer Trailing arm bearings I Dealer Shock absorbers I Dealer A arms I L Customer Ball joints I Dealer BRAKES Brake fluid 2 I I R 1 Dealer Customer Brake pads I 4 Dealer Brake system discs hoses etc I Customer 1 Brake fluid replacement or any brake system repairs must be performed by an authorized Can ...

Page 85: ...CT L LUBRICATE R REPLACE TO BE PERFORMED BY PART TASK LEGEND BODY FRAME Frame fastener I Customer Frame I Dealer Hitch trailer ball condition if installed EVERY RIDE Customer Storage cover latches EVERY RIDE Customer Seat fasteners EVERY RIDE Customer Vehicle cleaning and protection C 4 Customer 4 More often under severe use such as dusty area sand snow wet or muddy conditions While reading this O...

Page 86: ...ected by an authorized Can Am dealer The initial maintenance is very important and must not be neglected NOTE The 10 hour inspection is at the expense of the vehicle owner We recommend that this inspection be signed by an authorized Can Am dealer Date of 10 hour inspection Authorized dealer signature Dealer name 84 ______________ ...

Page 87: ...panel tabs from frame Pull central panel towards the rear of the vehicle to remove vmo2006 007 026_a 1 Central panel 2 Tabs Release clamps and remove air filter box cover vmo2006 007 027_a 1 Release clamps 500 and 650 Models Loosen clamp and remove air filter vmo2006 007 028_a 500 650 AIR FILTER SHOWN 1 Clamp 2 Air filter Remove foam prefilter by carefully pulling it outwards vmo2009 008 039_a 1 F...

Page 88: ...Rinse the foam prefilter with warm water until all cleaning solution disap pears Let the foam prefilter dry completely Filter Cleaning Blow low pressure compressed air on filter to clean it NOTICE Do not wash the paper fil ter with any cleaning solution Air Filter Installation Properly reinstall removed parts in the reverse order of their removal Engine Oil Oil Level NOTICE Check level frequently ...

Page 89: ...tighten dipstick Recommended Engine Oil Use 4 stroke SAE 5W30 engine oil that meets or exceeds the requirements for API service classification SM SL or SJ Always check the API service label certification on the oil container it must contain at least one of the above stan dards During the hottest days of the sum mer the BRP XP S 10W40 mineral oil P N 219 700 346 can be used NOTE For improved overal...

Page 90: ...gine cover Unscrew the oil filter cover vmo2006 007 020_a 1 Oil filter cover Remove the oil filter and replace with a new filter Check the cover O ring and change it if necessary Screw oil filter cover in place Wipe out any oil spillage on engine Change gasket on oil drain plug Clean gasket area on engine and oil drain plug then reinstall plug Refill engine at the proper level with the recommended...

Page 91: ...d damage the fins The fins are pur posely thin parts to allow efficient cooling WHEN HOSING USE LOW PRESSURE ONLY NEVER USE A HIGH PRESSURE WASHER See an authorized Can Am dealer to check the performance of the cooling system Engine Coolant Engine Coolant Level WARNING Check coolant level with engine cold Never add coolant in cooling system when engine is hot NOTE While checking the coolant level ...

Page 92: ...ning corrosion inhibitors specifi cally for internal combustion aluminum engines Cooling system must be filled with BRP premixed coolant P N 219 700 362 or with distilled water and an tifreeze solution 50 distilled water 50 antifreeze Engine Coolant Replacement WARNING In order to avoid potential burns do not remove the radiator cap or loosen the coolant drain plug if the engine is hot Open the fr...

Page 93: ...b 1 Hose pincher Fill the radiator until the coolant comes out by the thermostat housing hole Install the bleeding screw then remove the hose pincher Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add coolant if necessary At this point wait until engine reaches normal operating temperature Depress t...

Page 94: ... muf fler vmo2006 007 024_a TYPICAL 1 Clean out plug 2 Muffler Block the end of the muffler with a shop rag and start engine Momentarily increase engine RPM several times to purge accumulated carbon out of the muffler Stop engine and allow muffler to cool Reinstall the clean out plug CVT Air Filter 800R Models CVT Air Filter Removal 1 Remove seat from vehicle 2 Release central panel tabs from fram...

Page 95: ...amp vmo2009 008 033_a 1 Front rack 2 Foam 3 Tool to unscrew clamp 11 Remove foam with clamp CVT Air Filter Cleaning 1 Pour cleaning solution P N 219 700 341 or an equivalent into a bucket 2 Put filter and foam in to soak 3 While filter and foam soak clean in side the CVT air inlet end 4 Rinse filter and foam with warm water until all cleaning solution dis appears 5 Let filter and foam dry complete...

Page 96: ...008 036_a CVT AIR INLET REMOVED FOR CLARITY PURPOSE 1 Foam 2 Clamp nut 3 CVT air inlet 6 Install CVT filter elastic around clamp vmo2009 008 037_a CVT AIR INLET REMOVED FOR CLARITY PURPOSE 1 CVT filter elastic 2 Clamp The following illustration shows the fi nal assembly vmo2009 008 038 CVT AIR INLET REMOVED FOR CLARITY PURPOSE 7 Install CVT access cover using plas tic darts 8 Install central panel...

Page 97: ...h oil level hole Recommended Gearbox Oil Use XP S chaincase oil P N 413 801 900 or an equivalent NOTICE Do not use unrecom mended other types of oil when ser vicing Do not mix with other types of oil Gearbox Oil Change Place the vehicle on a level surface Clean drain plug area and oil level plug Remove the gearbox drain plug vmo2006 007 018_a 1 Oil level plug 2 Oil drain plug NOTE To completely dr...

Page 98: ...bricant like a water based lubricant could cause the throttle lever cable to become sticky and stiff Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle cable adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Screw in the throttle cable adjuster Remove inner housin...

Page 99: ... splashing Add lubricant until it runs out at throttle body end of the throttle cable Reinstall and adjust the cable Throttle Lever Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster Loosen lock nut then turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protec...

Page 100: ...es Unscrew spark plugs one turn Clean spark plugs and cylinder heads with pressurized air if possible WARNING Always wear safety goggles when using pressurized air Unscrew spark plugs completely then remove them vmo2006 007 029_a RH SIDE REAR CYLINDER 1 Spark plug vmo2006 007 030_a LH SIDE FRONT CYLINDER 1 Spark plug Spark Plug Installation Prior to installation make sure that contact surfaces of ...

Page 101: ...or dis assembly disconnect BLACK cable first Remove the holding strap then pull the battery out of frame vmo2006 007 025_a 1 Battery 2 Holding strap Battery Cleaning Clean battery battery casing and bat tery posts using a solution of baking soda and water Remove corrosion from battery cable terminals and battery posts using a firm wire brush Battery casing should be cleaned by soft brush and bakin...

Page 102: ... lift Remove it completely from vehicle vmo2007 003 017_b FRONT SERVICE COMPARTMENT 1 Front fuse box vmo2006 007 012_a FRONT FUSE BOX FUSES LOCATION 1 F1 Ignition coils 5 A 2 F2 Fan 20 A 3 F3 Fuel injectors 5 A 4 F4 Speedometer speed sensor taillight 7 5 A 5 F5 Fuel pump 7 5 A 6 F6 Engine Control Module ECM 5 A 7 F7 Accessories 20 A Rear Fuses Location Fuses are located at the rear of vehicle near...

Page 103: ...adlight has been removed for a better comprehension To replace the headlight bulb proceed as follows Remove cover screws vmo2006 005 043_a 1 Screws 2 Holder Remove rubber protector from head light housing vmo2006 005 040_a 1 Rubber protector 2 Headlight housing Unplug connector from headlight NOTE Press small locking tab to un lock connector then pull on connector vmo2006 005 041_a PUSH ON LOCKING...

Page 104: ...ming as follows Turn knobs to adjust beam height and side orientation to your convenience Adjust both headlights evenly vmo2006 005 040_b TYPICAL 1 Headlight cover 2 Adjustment screws Brake Light and Rear Position Light Bulb Replacement To have access to bulb pull on taillight to release it from its rubber grommets vmo2008 001 005_a Turn and pull light socket to expose bulb vmo2008 001 006 102 ___...

Page 105: ...Check protectors for damage or rub bing against shafts Check boots for cracks tears leaking grease etc Repair or replace damaged parts as necessary V07H01Y 2 1 TYPICAL FRONT OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots 1 V07H02Y 1 2 2 TYPICAL REAR OF VEHICLE 1 Drive shaft protectors 2 Drive shaft boots Wheels and Tires Wheel Bearing Inspection Push and pull the wheels from the up per edg...

Page 106: ...wheel nuts should be removed to apply anti seize lubricant on studs to ease future re moval This is particularly important when vehicle is used in salt water en vironment or in mud Remove one nut at a time lubricate then retorque 1 V07H04Y TYPICAL OPENED END TYPE 1 Taper side of nut NOTICE Always use the recom mended wheel nuts P N 250 100 096 Using a different nut could cause damages to the rim v...

Page 107: ...pes a manual pump should be used Check pressure when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool kit Outlander 500 Series TIRE PRESSURE FRONT REAR MAX 34 5 kPa 5 PSI 34 5 kPa 5 PSI UP to 227 kg 500 lb MIN 31 kPa 4 5 PSI 31 kPa 4 5 PSI Ou...

Page 108: ...y should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing NOTICE Use only DOT 4 brake flu id from a sealed container Do not use brake fluid taken from old or al ready opened containers NOTE A low level may indicate leaks or worn brake pads See an authorized Can Am dealer Brake Lever Fluid Reservoir Turn steering in the straight ahead po sition to ensure rese...

Page 109: ...3 5 mm 138 in Rear disc thickness 4 3 mm 170 in Maximum discs warpage 0 2 mm 010 in See your authorized Can Am dealer if a problem is detected concerning the brake system WARNING The brake fluid replacement or brake system maintenance and repairs should be performed by an authorized Can Am dealer Body Storage Cover Latches Check that front service compartment cover and rear storage compartment cov...

Page 110: ... Frame Hitch Trailer Ball Condition Check tightness of fasteners and tightness condition of trailer ball Properly retighten as necessary and re place ball if worn Frame Fasteners Check fastener condition and tight ness on the vehicle Retighten as required While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or dea...

Page 111: ... specified in MAINTENANCE SCHEDULE When a vehicle is not in use for more than 4 months proper storage is a ne cessity See an authorized Can Am dealer for proper procedures When using your vehicle after stor age a preparation is required See an authorized Can Am dealer for proper procedures ______________ 109 ...

Page 112: ...STORAGE AND PRESEASON PREPARATION 110 ______________ ...

Page 113: ...TECHNICAL INFORMATION ______________ 111 ...

Page 114: ...c if the engine identification number E I N or vehicle identification number V I N is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Location 2 1 3 vmo2006 007 042_a TYPICAL 1 E I N Engine Identification Number 2 V I N Vehicle Identification Number ...

Page 115: ...e livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the punc turing of the muffler or any engine component which conducts re moval of engine exhaust gases 2 Removal or a...

Page 116: ... 1 10 3 1 10 3 1 Maximum HP RPM RPM 7250 6750 Type Wet sump Replaceable oil filter Oil filter BRP Rotax paper type replaceable Capacity oil change with filter 2 L 2 11 quarts Lubrication Engine oil Recommended SAE 5W30 API classification SM SL or SJ See OIL VISCOSITY CHART Exhaust system Spark arrestor approved by USDA Forest Service Air filter Synthetic paper filter with foam COOLING SYSTEM Type ...

Page 117: ...rward RPM 8000 Engine RPM limiter setting Reverse RPM 3200 Type Dry battery type Voltage 12 volts Nominal rating 18 A h Battery Power starter output 0 7 KW Headlight W 2 x 35 Taillight W 7 29 Director indicator European models only W 10 Indicator lights LEDS 0 7 V approximately each Accessories 20 A Fan 20 A Main rear 30 A Ignition coils 5 A Fuel injectors 5 A Speedometer speed sensor tail light 7...

Page 118: ...turns ON 6 L 1 6 U S gal TRANSMISSION Type CVT Continuously Variable Transmission Engagement RPM 100 RPM 1750 GEARBOX Type Dual range HI LO with park neutral and reverse Capacity 400 ml 14 U S oz Gearbox oil Recommended XP S chaincase oil DRIVE SYSTEM Front drive Shaft driven Auto lock differential shear pump Front drive ratio 3 6 1 Rear drive Shaft driven locked differential Rear drive ratio 3 6 ...

Page 119: ... Preload adjustment N A 5 settings REAR SUSPENSION Suspension type TTI independent Suspension travel mm in 229 9 Qty 2 Shock absorber Type Oil Preload adjustment 5 settings BRAKES Qty 2 Front brake Type Hydraulic 2 discs Qty 1 Rear brake Type Hydraulic single disc Capacity 180 ml 6 1 U S oz Brake fluid Type DOT 4 Parking brake Hydraulic lock 4 wheels Caliper Floating Front Organic Brake pad materi...

Page 120: ...I Pressure Rear Minimum 31 kPa 4 5 PSI 31 kPa 4 5 PSI Minimum tire thread depth mm in 3 0 118 Front 25 x 8 x 12 26 x 8 x 12 Size Rear 25 x 10 x 12 XT 25 x 11 x 12 26 x 10 x 12 WHEELS Front 12 x 6 Size Rear 12 x 7 5 Standard 70 N m 52 lbf ft XT 100 N m 74 lbf ft Wheel nuts torque CAMO XT 70 N m 52 lbf ft DIMENSION Overall length m in 2 18 86 Overall width m in 1 17 46 Overall height m in 1 14 45 Wh...

Page 121: ...t kg lb 10 22 Front kg lb 45 100 Rack Rear including rear storage box and tongue weight 90 kg 200 lb Total vehicle load allowed including driver all other loads and added accessories kg lb 227 500 235 517 Gross vehicle weight rating kg lb 553 1220 XT 584 1287 584 1287 Towing capacity kg lb 591 1300 Tongue capacity included with rear rack weight kg lb 23 50 ______________ 119 ...

Page 122: ...SPECIFICATIONS 120 ______________ ...

Page 123: ...TROUBLESHOOTING ______________ 121 ...

Page 124: ...ooded this special mode can be activated to prevent fuel injection and to cut ignition while cranking Proceed as follows Insert key in ignition switch and turn to ON position Press completely and HOLD throttle lever Press the engine START button The engine should be cranked for 20 seconds Release engine START but ton Release throttle lever and start crank engine again to allow starting If it does ...

Page 125: ...uled or defective spark plug Check item ENGINE TURNS OVER BUT FAILS TO START 2 Lack of fuel to engine Check item ENGINE TURNS OVER BUT FAILS TO START 3 Engine is overheating CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multifunction display Check ENGINE OVERHEATS 4 Air filter housing clogged or dirty Check air filter and clean if necessary Check deposits in air filter h...

Page 126: ...EACH FULL SPEED 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure parking brake is completely removed 3 Air filter housing clogged or dirty Check air filter and clean if necessary Check deposits in air filter housing drain Check the position of the air intake tube 4 CVT dirty or worn out Contact an authorized Can Am dealer 5 Engine is under a protection mode Check multifunctio...

Page 127: ...n authorized Can Am dealer THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1 The transmission is on PARK or NEUTRAL position Select the R HI or LO position 2 CVT dirty or worn out Contact an authorized Can Am dealer 3 Water in the CVT housing Contact an authorized Can Am dealer ______________ 125 ...

Page 128: ...ine is overheating refer to ENGINE OVERHEATS in TROUBLESHOOTING LIMP HOME Check engine Serious fault on the engine that can change the normal operation of the en gine CHECK ENGINE indicator lamp will also blink See an authorized Can Am dealer CHECK ENGINE Check engine Engine fault CHECK ENGINE indicator lamp will also be ON See an authorized Can Am dealer MAINTENANCE SOON 2 Check engine Periodic m...

Page 129: ...WARRANTY ______________ 127 ...

Page 130: ...T NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIV...

Page 131: ...one rental taxi inconvenience insurance coverage loan payments loss of time loss of income 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use owners The emission related components included...

Page 132: ...f the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP 7 WHA...

Page 133: ...iclub com Web Site www naviclub com Your 2009 Can Am ATV could be originally equipped with Carlisle or ITP branded ATV tires The tires are warranted separately by the tire manufacturer Please con tact the manufacturer or ask your authorized BRP dealer for warranty coverage and assistance Carlisle Tire Wheel Company 23 Windham Boulevard Aiken SC 29805 Warranty Information in USA 1 800 260 7959 in C...

Page 134: ...ing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC CAN AM VTT Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 BRP US INC CAN AM VTT Consumer Services Group 7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 In the USA products are distributed and serviced by BRP US Inc 2008 Bombardier Recreational Products ...

Page 135: ... WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER ...

Page 136: ...in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use The repair or replacement of parts or the performance of service under this warran ty does not extend the life of this warranty beyond its original expiration date 5 CONDITIONS TO HAVE WA...

Page 137: ...er during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the ATV to the owner In the event that service is required outside of the country of original sale the owner will bear responsibility for any a...

Page 138: ...se contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 You will find your distributor s coordinates on www brp co...

Page 139: ...Y GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JU...

Page 140: ... consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX 6 CONSECUTIVE MONTHS for commercial or rental use The product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The product is also used commercially when at...

Page 141: ...r local legisla tion in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Can Am parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period under the conditions describe...

Page 142: ...pean office BRP EUROPE N V Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Serv...

Page 143: ...stworthy organizations may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 In USA BRP US INC Warranty Depa...

Page 144: ...y important as it enables BRP to reach the ATV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an autho rized Can Am dealer We will ask you to provide your name address phone num ber the vehicle identification number and the date it was stolen In North America BOMBARDIER RE...

Page 145: ...OSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE APT o o TELEPHONE COUNTRY TELEPHONE V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER Vehicle Identification Number V I N NAME STREET STATE PROVINCE NO CITY APT ZIP POSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE A...

Page 146: ...CHANGE OF ADDRESS OWNERSHIP 144 ______________ ...

Page 147: ...OSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE APT o o TELEPHONE COUNTRY TELEPHONE V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER Vehicle Identification Number V I N NAME STREET STATE PROVINCE NO CITY APT ZIP POSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE A...

Page 148: ...CHANGE OF ADDRESS OWNERSHIP 146 ______________ ...

Page 149: ...OSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE APT o o TELEPHONE COUNTRY TELEPHONE V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER Vehicle Identification Number V I N NAME STREET STATE PROVINCE NO CITY APT ZIP POSTAL CODE COUNTRY NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE A...

Page 150: ...CHANGE OF ADDRESS OWNERSHIP 148 ______________ ...

Page 151: ... completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide reminder that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ...

Page 152: ......

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