Can-Am 2008 DS 70 Operator'S Manual Download Page 118

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BRAKES

Inspection (hydraulic)

DS90 X



WARNING

The brake fluid replacement or
brake system maintenance and re-
pairs should be performed by an
authorized Can-Am dealer.

The braking system is an hydraulic
type and no adjustment is required.

Check the following to keep the
brakes in a good operating condition:
– brake fluid level
– brake system for fluid leaks
– brake for spongy feel
– brake cleanliness
– brake discs for excessive wear and

surface condition

– brake pads for wear, damage or

looseness.

Have your authorized Can-Am dealer
inspect brake pads for wear or dam-
age.

BRAKE PAD

MINIMUM

THICKNESS

1 mm (.0394 in)

See your authorized Can-Am dealer if
a problem is detected concerning the
brake system.

Inspection (mechanical)

All Models except DS90 X



WARNING

Any brake system repair should
be performed by an authorized
Can-Am Dealer.

Check brake levers free-play, adjust if
necessary.

Check for levers operation,

they

should move freely and have a firm
feeling when brakes are applied.

If correct adjustment is unattainable,
see an authorized Can-Am dealer.

Inspect cables for excessive wear,
kinking or fraying.

Replace any cable that show signs of
wear, fraying or other damage.

Lubricate cables using silicone lubri-
cant (P/N 293 600 041) to reduce
premature wear and to ensure proper
movement of the cable.



WARNING

Always use a silicone-based lubri-
cant. Using another lubricant (like
a water-based

lubricant)

could

cause the brake cables sticking or
stiffness.

Have your authorized Can-Am dealer
inspect brake shoe for wear or dam-
age.

BRAKE SHOE MINIMUM THICKNESS

Front

1.5 mm (0.06 in)

Rear

1.5 mm (0.06 in)

See your authorized Can-Am dealer if
a problem is detected concerning the
brake system.

Front Brake Cable
Adjustment

All Models except DS90 X

Fully tighten all adjustment screws of
brake cables.

116

_____________________

Summary of Contents for 2008 DS 70

Page 1: ......

Page 2: ...lure to follow these warnings can result in SEVERE INJURY OR DEATH Keep this Operator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide SAFETY VIDEO and on product labels could cause injury including the possibility of death All safety documentation should remain with the vehicle at the time of sale All cont...

Page 3: ...te www operatorsguide brp com Al so note that the guide is available in several languages The information and components system descriptions contained in this document are correct at the time of publication BRP however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured Due to late changes some...

Page 4: ...ng Loads 44 Recreational Riding 44 Environment 44 Design Limitation 45 Off Highway Operation 45 General Operating and Safety Precautions 45 Uphill Driving 45 Downhill Driving 46 Side Hilling 46 Drop Offs 46 Riding Techniques 46 Routine Maintenance 52 HANG TAG 54 LOCATION OF THE IMPORTANT LABELS 55 VEHICLE INFORMATION HOW TO IDENTIFY YOUR VEHICLE 60 NOISE EMISSION CONTROL SYSTEM REGULATION 61 EMISS...

Page 5: ... Front Storage Compartment 75 LIQUIDS 77 Quick Reference Chart 77 Overview 77 Fuel 78 Fueling Procedure 78 Engine Oil 78 Engine Oil Level 79 Brake Fluid 80 TIRES AND RIMS 81 Tire Pressure 81 Tire Rim Condition 81 OPERATING INSTRUCTIONS 82 Starting the Engine 82 Stopping the Engine 84 Post Operation Care 84 SUSPENSION ADJUSTMENT 85 Spring Preload Adjustment 85 SPECIAL PROCEDURES 86 Turn Over 86 Veh...

Page 6: ...t 107 ELECTRICAL 109 Spark Plug Removal Inspection 109 Battery Removal 110 Fuse Replacement 110 Bulb Replacement 110 DRIVE TRAIN 112 Drive Chain Cleaning Lubrication Adjustment 112 Drive Chain Roller Inspection 113 Sprocket and Pinion Inspection 113 Wheels Removal Condition 113 STEERING SYSTEM 115 Lubrication 115 BRAKES 116 Inspection hydraulic 116 Inspection mechanical 116 Front Brake Cable Adjus...

Page 7: ...A 2008 CAN AMTM ATV 122 BRP INTERNATIONAL LIMITED WARRANTY 2008 CAN AMTM ATV 126 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY 2008 CAN AMTM ATVS 130 PRIVACY OBLIGATION DISCLAIMER 134 CHANGE OF ADDRESS OWNERSHIP 135 ______________________ 5 ...

Page 8: ...6 _______________________ ...

Page 9: ...e some basic rules that MUST be observed and followed by any user This vehicle is a youth model vehicle It is designed to provide the following speed The DS70 provides a maximum restricted speed of 16 km h 10 MPH The DS90 and DS90 X provides a maximum restricted speed of 24 km h 15 MPH Notice to Parents Review this Operator s Guide with any vehicle s user Please take time with the children to revi...

Page 10: ...icle safely No one under 16 years should operate an ATV without adult supervision at all times and nev er allow continued use of the vehicle by a child if he does not have the abilities the strength or the judgement to operate it safely BRP recommends that all ATV riders take a training course For safety and training information contact an authorized Can Am dealer or call the Specialty Vehi cle In...

Page 11: ...ng conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than rid ing on snow or through forests or marshes Each location may require a greater degree of awareness and skill may not be suitable with a passen ger Show good judgement Always proceed with caution Please do not take an...

Page 12: ...10 ______________________ ...

Page 13: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ___________ 11 ...

Page 14: ...A child under 12 years old should never operate an ATV with engine size 70 cc or greater Never allow a child under age 16 to operate a category Y youth mod el ATV without adult supervision and never allow continued use of an ATV by a child if he does not have the abilities to operate it safely Never carry a passenger on this ve hicle Never operate this vehicle on any paved surfaces including side ...

Page 15: ...e that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the vehicle Never attempt to turn the vehicle around on any hill un til you have mastered the ...

Page 16: ... type tires specified further in this Operator s Guide Always maintain proper tire pressure as described further in this Operator s Guide Never load a youth model vehicle FOR MORE INFORMATION ABOUT ATV SAFETY contact an authorized Can Am dealer to find out about available training courses nearest you USA and Canada only call the Specialty Vehicle Institute of Amer ica SVIA at 1 800 877 2887 or in ...

Page 17: ...r WARNING V00A0AQ POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete a training course They should then regularly practi...

Page 18: ...ehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 6 years old should never operate an ATV A child under 6 years old should never operate an ATV with engine size 50 cc or greater A child under 12 years old should never operate an ATV with engine size 70 cc or greater No one under 16 should operate a category Y youth model ATV without adult supervision Adu...

Page 19: ...o balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted operator movement it is not designed nor intended to carry passenger s ____________ SAFETY INFORMATION ___________ 17 ...

Page 20: ... use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets 18 ___________ SAFETY INFORMATION ___________ ...

Page 21: ...APPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate this vehicle on public streets roads or highways ____________ SAFETY INFORMATION ___________ 19 ...

Page 22: ...the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection goggles or visor gloves and boots ...

Page 23: ... HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle ____________ SAFETY INFORMATION ___________ 21 ...

Page 24: ... CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience 22 ___________ SAFETY INFORMATION ___________ ...

Page 25: ...wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ... follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to suppor...

Page 27: ...ol the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar and both feet on the footrests during vehicle operation ____________ SAFETY INFORMATION ___________ 25 ...

Page 28: ...ome upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 26 ___________ SAFETY INFORMATION ___________ ...

Page 29: ...ion or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain ____________ SAFETY INFORMATION ___________ 27 ...

Page 30: ...ol causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed 28 ___________ SAFETY INFORMATION ___________ ...

Page 31: ...can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Practice on smaller hills before attempting larger hills ____________ SAFETY INFORMATION ___________ 29 ...

Page 32: ... s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ve hicle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hil...

Page 33: ...ribed further in this Operator s Guide NOTE A special technique is required when brak ing as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ____________ SAFETY INFOR...

Page 34: ...s tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the vehi...

Page 35: ...ock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and lock parkin...

Page 36: ... cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed further in this Operator s Guide 34 ___________ SAFETY INFORMATION ___________ ...

Page 37: ...edly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control ____________ SAFETY INFORMATION ___________ 35 ...

Page 38: ...operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads 36 __________...

Page 39: ...n tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Opera tor s Guide Always replace wheels or tires that are damaged ____________ SAFETY ...

Page 40: ...s All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am dealer NEVER install passenger seat or use the racks to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty In addit...

Page 41: ... or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never load cargo on this vehicle Never tow cargo or another vehicle with this vehicle ____________ SAFETY INFORMATION ___________ 39 ...

Page 42: ... HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 40 ___________ SAFETY INFORMATION ___________ ...

Page 43: ...risk takers have an increased exposure to over turns or collisions which may result in injury including death Become completely familiar with the operational controls and the general operation of the vehicle before ven turing into off road conditions Prac tice driving in a suitable area free of hazards and feel the response of each control Drive at low speeds High er speeds require greater experie...

Page 44: ...s Check fuel and oil levels Check for oil leaks on the engine transmission and the drive train components Ensure fuel valve is in fully open position ON Ensure seat and front storage com partment are properly latched Look and feel for loose parts while engine is off Check fasteners Ensure the path of travel is free of persons and obstacles Check operation of ignition switch engine start button eng...

Page 45: ... you may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sun glasses may be required Sun glasses should only be worn during the daytime Different colored lenses available for goggles or glasses help you distinguish ter rain variations Boots Long sturdy pant...

Page 46: ... or while riding Depending on the length of your ride carry additional tools or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions you may encounter An emergency first aid kit should always be a consideration Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities However...

Page 47: ...tacle or a particular piece of terrain always choose an alternate route In off road operation power and traction not speed are important Never drive faster than visibility and your own ability to select a safe route permit Constantly watch the terrain ahead for sudden changes in slopes or obstacles such as rocks or stumps that may cause loss of stability resulting in tipover or rollover Never oper...

Page 48: ... the front or rear wheels are driven over a drop off If the drop is sharp or deep the vehicle will nose dive and tipover WARNING Avoid negotiating drop offs Reverse and select an alternate route Riding Techniques Riding your vehicle too fast for the conditions may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injur...

Page 49: ... the vehicle Riding on roads or soft shoulders may confuse other road users especially if your lights are on If you have to cross a road the lead driver should get off his vehicle then observe and give directions to the other riders The last person after crossing then assists the lead driver to cross Do not travel sidewalks They are designated for pedestrian use Water can be a unique hazard If it ...

Page 50: ...ubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throt tle This will only result in spinning of the tires and possible tipover of the vehicle Avoid rapid braking This again will possibly result in an uncontrolled slide and tipover of the vehicle Slush should be avoided at all times since it could block the operation or controls of the vehicle San...

Page 51: ...irection of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail should be traversed with caution This includes loose rocks fallen trees slippery surfaces fences posts and embankments and de pressions You should avoid them whenever possible Remember that some obstacles are t...

Page 52: ...ly the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels Do not try to hold on to the vehic...

Page 53: ...ing Do not coast down the slope using solely engine compression or in neutral gear V00A0YL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ____________ SAFETY INFORMATION ___________ 51 ...

Page 54: ...w ice mud and grime Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle Wash your vehicle in warm soapy water then allow it to dry A towel may help Do not wash your vehicle outside during freezing weather Apply appropriate lubrication as described in the MAINTENANCE INFORMATION section Part of ...

Page 55: ...s Changing the wheel and or tire size may affect the stability of the vehicle Incor rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged Wheels or tires which are damaged should always be replaced While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or deat...

Page 56: ... hang tag containing important information DS90 704 901 401 Improper ATV use can result in SEVERE INJURY or DEATH vmo2008 008 066_aen TYPICAL USA and Canada Only 704901107 vmo2006 005 009_en 54 ___________ SAFETY INFORMATION ___________ ...

Page 57: ...nt parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Can Am dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ 3 4 2 1 vmo2008 008 001_a TYPICAL ____________ SAFETY INFORMATION ___________ 55 ...

Page 58: ...el 1 V01M01Z Label 2 V01M07Z Label 3 V05M02Y DS70 V05M03Y DS90 DS90 X Label 4 DSXX DSXX XX X X X XX X XX X XX X X X X X X X XX X XX vmo2008 008 002_aen TYPICAL 56 ___________ SAFETY INFORMATION ___________ ...

Page 59: ... 8 8 21 8 7 85 3285 6 63e 7 216 175 7 16 5 16 1 0 176 685 6326 7 17 32 87 21 9e 8 67 57 e 3285 21 7 211 5 66 1 6 16 3 20 7 5e321 8 1250 6 3 7 5e 0 17 7 216 251 11 6 3285 6 977 027 85 6 0 66 21 21752 1 250 7 21 7 6 9 6 57 72 23 5 7 21 81 62 1 1 0 76 72 8 6 3 1 251 5 8 7 216 25 79 6 1 1 6 XXXX XXXXX XXXXXX XXXXXXXXXXXXXX XXXXXXXXX XXXX XXXX vmo2007 002 002 LOCATED UNDER REAR FENDER ____________ SAFE...

Page 60: ...58 ___________ SAFETY INFORMATION ___________ ...

Page 61: ...VEHICLE INFORMATION _____________________ 59 ...

Page 62: ...er to complete warranty claims properly No warranty will be allowed by BRP if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Vehicle Identification Number Location vmo2008 008 003_a TYPICAL FRONT OF VEHICLE 1 V I ...

Page 63: ...ivery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been re moved or rendered inoperative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the puncturing of the muffler or any engine compo nent which conducts removal of engine exhaust gases 2 Removal or alter...

Page 64: ...e instructions supplied A non compliance RED label as well as a GREEN label is obtained annually dur ing California Vehicle registration The appropriate label is denoted by the vehicle identification number in the 8th character detailed herein VEHICLE CATEGORY VIN 8TH CHARACTER Non complying RED label Must denote a C or 3 Complying GREEN label Any alphanumeric designation other than a C or 3 62 __...

Page 65: ...ental during the break in period Belt A new belt requires a break in pe riod of 50 km 30 miles Avoid strong acceleration deceleration or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As with any precision piece of me chanical equipment we suggest that after the first 10 hours or 30 days after the purchase whichever comes first your vehicl...

Page 66: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 4 5 7 8 9 8 2 3 10 6 1 vmo2008 008 063_a TYPICAL 64 ______________________ ...

Page 67: ...13 16 11 15 17 18 vmo2008 008 064_a TYPICAL _____________________ 65 ...

Page 68: ...2 14 6 vmo2008 008 065_a TYPICAL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 66 ______________________ ...

Page 69: ...d lim iter keeps the throttle from fully open ing even when the throttle lever is pushed to the maximum vmo2008 020 004_a TYPICAL 1 Speed limiter screw 2 Lock nut 3 Throttle lever cable housing Screwing in the speed limiter screw limits the maximum engine power available and decreases the maximum speed of the vehicle NOTE DS70 are shipped from the fac tory with a restricted speed setting of 16 km ...

Page 70: ...e is ap plied When released it should auto matically return to its original position Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain vmo2008 020 006_a TYPICAL 1 Brake lever 2 To apply brake 5 Parking Brake When applied it prevents the vehi cle from moving Useful during trans portation or when the vehicle is not in operation WARNING Alwa...

Page 71: ...ing the transmission lever vmo2008 008 018_a TRANSMISSION LEVER PATTERN 1 Transmission lever 2 Forward F 3 Neutral N 4 Reverse R To change the transmission position completely stop vehicle apply brakes then move lever to the desired po sition while moving lever forward or backward Do not force lever F Forward It is the normal driving range It al lows the vehicle to reach its maximum speed N Neutra...

Page 72: ...h 2 OFF position 3 ON position Engine Start Button To start engine place the engine stop switch to ON position Press and hold LH brake lever Press and hold the engine start button Release immediately after engine is started vmo2008 008 011_b 1 Engine start button To stop engine fully release throttle lever then use the engine stop switch Daytime Running Lights Switch All Models except DS90 X Posit...

Page 73: ...position is used for low er engine temperature vmo2008 008 011_d FULL CHOKE POSITION The other positions between OFF and FULL position will be use depending on the engine temperature 8 Indicator Lamps vmo2008 008 019_a TYPICAL 1 Neutral N 2 Reverse R 3 Ignition switch Neutral Lamp GREEN When lit it indicates the transmission is in neutral position Reverse Lamp RED When lit it indicates the transmi...

Page 74: ...QUIDS section for proper fueling procedure WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always...

Page 75: ...l is available by turning the knob to RES Use this position on ly when the ON supply is empty When down to the reserve refuel as soon as possible Be sure to turn the valve back to the ON position after re fuelling CAUTION Improper opening of fu el valve will restrict the flow of fu el Make sure valve is fully opened while running 12 Engine Oil Dipstick Allow to check the oil level in the en gine v...

Page 76: ...ly lifting rear of seat Pull seat rearward then remove it Seat Installation Insert front tabs of seat into frame hooks When seat rests in its position firmly push seat down to latch vmo2008 008 042_a 1 Seat tabs vmo2008 008 043_a 1 Hooks WARNING Make sure seat is securely latched before riding 15 Fuse The electrical system is protected with a fuse Refer to MAINTENANCE IN FORMATION for details The ...

Page 77: ...INSTRUCTIONS section mmo2008 008 051_a TYPICAL 1 Kick start pedal 17 Tool Kit Located underneath the seat in en gine compartment the tool kit con tains tools for basic maintenance vmo2008 008 020_a 1 Tool kit 18 Front Storage Compartment A convenient area to carry personal articles vmo2008 008 022_a 1 Front storage compartment 2 Cover latch To open storage compartment cover gently pull and hold la...

Page 78: ...ys engage the NEUTRAL position on the transmission lever and apply parking brake before opening cov er Never leave any heavy or loose breakable objects in the storage compartment Always latch cover before riding 76 ______________________ ...

Page 79: ...CE INFORMATION sec tion WARNING The following procedures should be done by an adult only Quick Reference Chart NOTE For more details refer to RECOMMENDED FUEL and RECOM MENDED OIL further in this section UNLEADED FUEL MINIMUM OCTANE NUMBER Inside North America 87 R M 2 Outside North America 92 RON ENGINE OIL Recommended SAE 10W 40 API classification SM SL or SJ Prefered XP S 5W 40 synthetic oil Ov...

Page 80: ... WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well v...

Page 81: ...008 008 021_a TYPICAL RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface start engine and let it running for several minutes then stop engine check the oil level as follows 1 Unscrew dipstick then remove it and wipe clean 2 Reinstall dipstick do not screw it in 3 Remove and check oil level It should be near or equal to the up per mark vmo2008 020 007_a 1 Full 2 Add 3 Operating range To a...

Page 82: ...ke fluid taken from old or already opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Can Am dealer Front and Rear Brake Lever Fluid Reservoir Brake fluid reservoirs are located on the handlebar above brake levers vmr2008 101 003 LH REAR BRAKE FLUID RESERVOIR vmr2008 101 004 RH FRONT BRAKE FLUID RESERVOIR Turn steering in the straight ahead po sition to ens...

Page 83: ...sure types a manual pump should be used Check pressure when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool box TIRE PRESSURE FRONT AND REAR MINIMUM 25 kPa 3 5 PSI MAXIMUM 35 kPa 5 PSI Although the tires are specifically de signed for off ro...

Page 84: ...s specified severe injury or death might occur Insert key in ignition switch and turn to ON position vmo2008 008 024_a TYPICAL TURN TO ON POSITION 1 Ignition key Place the engine stop switch to ON position vmo2008 008 011_a 1 Engine stop switch 2 OFF position 3 ON position In cold weather colder than 0 C 32 F place choke lever in full choke position vmo2008 008 011_d FULL CHOKE POSITION Press and ...

Page 85: ...flood en gine and make it hard to start Refer to SPECIAL PROCEDURES if it occurs When the engine is warm place choke lever to OFF position and re lease brakes vmo2008 008 011_c OFF POSITION Warm Engine Starting Start the engine as explained above but without any choke If the engine will not start after two 5 second at tempts with the electric starter ad just choke lever in half way position Start ...

Page 86: ...ressure washer to clean these vehicles USE LOW PRESSURE ONLY like a garden hose High pressure can cause elec trical and mechanical damages When vehicle is used in salt water en vironment beach area rinsing the ve hicle with fresh water is necessary to preserve vehicle and its components Metallic parts lubrication is highly rec ommended Use XP S Lube This must be performed at the end of each operat...

Page 87: ...ngthen the spring for a softer ride and smooth road condition Adjust by turning adjusting cam or ring accordingly Use tool from vehicle tool kit vmo2008 020 010_a DS90 X FRONT SUSPENSION 1 Front spring 2 Loosen locking ring 3 Turn adjustment ring vmo2008 008 029_a OTHERS FRONT SUSPENSION 1 Front spring 2 Turn adjusting cam vmo2008 020 011_a DS90 X REAR SUSPENSION 1 Rear spring 2 Loosen locking rin...

Page 88: ...t 3 to 5 minutes before starting engine Check oil level and refill if necessary Vehicle Immersion Should the vehicle become immersed it will be necessary to take it to an authorized Can Am dealer as soon as possible DO NOT START THE EN GINE Immersion of the vehicle can cause serious damage if the correct restart procedure is not followed 86 ______________________ ...

Page 89: ...transporting We recommend that you carry the vehicle in its nor mal operating position on all four wheels Place the fuel valve to OFF position Apply the parking brake Secure the vehicle to front by the front bumper and rear by the rear bumper vmo2008 020 012_a FRONT LOCATION DS90 X vmo2008 008 025_a FRONT LOCATION OTHERS vmo2008 008 026_a REAR LOCATION ALL MODELS CAUTION Attaching vehicle at oth e...

Page 90: ... throttle lever and hold while starting the engine As soon as the engine starts release throttle lever Do not race engine If it does not work Disconnect the spark plug cable Remove the spark plug Crank engine several times Install new spark plug if possible or clean and dry spark plug Start engine as explained above If engine continues to flood see an authorized Can Am dealer 4 No fuel to the engi...

Page 91: ...ly air to en gine If engine is still overheating after approximately one minute stop ve hicle Apply parking brake and stop engine Let engine cool down See an authorized Can Am dealer as soon as possible If overheating persists contact an authorized Can Am dealer 5 Air filter box plugged or dirty Check air filter and clean if necessary Check the position of the air intake tube 6 CVT dirty or wear C...

Page 92: ...ever lock is completely removed 3 Air filter box plugged or dirty Check air filter and clean if necessary Check the position of the air intake tube 4 CVT dirty or wear Contact an authorized Can Am dealer THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1 CVT is defective Contact an authorized Can Am dealer 2 Water in the CVT housing Contact an authorized Can Am dealer 90 ______________________ ...

Page 93: ...y Variable Transmission CVT CARBURETION Make KEHIN with manual choke Carburetor Type PTE Idle speed 100 1700 RPM ELECTRICAL Ignition type CDI Capacitor Discharge Ignition Make NGK Type CR7HSA Spark plug Gap 0 6 to 0 7 mm 024 to 027 in Number of spark plug 1 Type Maintenance free Battery Volt 12 volts 4 A h Starting system Electric start kick start Daytime running light bulb 2 x 5 W Taillight bulb ...

Page 94: ...X HPG TIRES Front Pressure Rear 25 kPa 3 5 PSI minimum 35 kPa 5 PSI maximum Front 19 x 7 8 DS90 X 20 x 6 10 Size Rear 18 x 9 5 8 DS90 X 18 x 10 5 9 WHEELS Front 8 x 5 5 DS90 X 10 x 5 5 Size Rear 8 x 7 DS90 X 9 x 8 Front 71 N m 52 lbf ft Wheel nuts torque Rear 120 N m 89 lbf ft BRAKES Front Mechanical drum DS90 X hydraulic disc Rear Mechanical drum DS90 X hydraulic disc Parking device LH brake leve...

Page 95: ...ed gasoline Inside North America 87 R M 2 or higher Fuel Octane Outside North America 92 RON CAPACITIES Engine oil Oil change with filter 1 1 L 1 16 U S quarts Gearbox oil 165 mL 6 U S oz Fuel tank 6 L 1 6 U S gal A Ampere V Volt A h Ampere hour W Watt RPM Revolution Per Minute Because of our ongoing commitment to product quality and innovation BRP re serves the right at any time to make changes i...

Page 96: ...94 ______________________ ...

Page 97: ...MAINTENANCE INFORMATION _____________________ 95 ...

Page 98: ... 1 EVERY RIDE Customer Engine oil R R 6 Customer Engine oil strainer C Customer Air filter air injection valve filter 3 I C R Customer Engine idle speed I I Dealer Valve clearance I A Dealer Crankcase breather system I 5 I Dealer Spark arrester C Customer Exhaust system I Dealer 1 Pre ride inspection item 3 More often under severe use such as dusty area sand snow wet or muddy conditions 5 Inspect ...

Page 99: ...ustomer Battery voltage I I Dealer DRIVE TRAIN Drive chain lubrication adjustment EVERY RIDE Customer Drive chain roller inspection EVERY RIDE Customer Sprockets wear 3 I Dealer Wheels bearing condition I Customer Wheel bolts I I Customer Tire pressure and wear EVERY RIDE Customer 3 More often under severe use such as dusty area sand snow wet or muddy conditions TRANSMISSION CVT Drive belt I Deale...

Page 100: ... L Customer Steering shaft L Dealer Steering system I Dealer 1 Pre ride inspection item 5 Lubricate every 6 months SUSPENSION Suspension system I Customer BRAKES 7 Brake fluid DS90 X 1 7 I I 4 7 Dealer Customer Brake system 1 7 I I A 8 A 8 Dealer Brake pads shoe wear 7 I Dealer 1 Pre ride inspection item 4 Replace every 2 years or 200 hours 7 Brake fluid replacement or any brake system repairs mus...

Page 101: ... a locking device e g lock tabs self locking fasten ers etc be required when un dergoing disassembly assembly always replace with a new one WARNING All maintenance should be done by an adult or an authorized Can Am dealer Do not allow chil dren to attempt repairs or mainte nance The following covers the maintenance items that can be performed by the customer if desired Other items found in MAINTEN...

Page 102: ...rew drain plug vmo2008 008 044_a LH SIDE OF ENGINE 1 Drain plug Allow enough time for oil to flow out of engine Remove oil strainer and spring for cleaning if necessary refer to MAIN TENANCE CHART for details vmo2008 008 045_a UNDERNEATH ENGINE 1 Oil strainer cover 2 Exhaust pipe To clean oil strainer use a solvent then dry with compressed air WARNING Always wear eye protector Chem icals can cause...

Page 103: ...flow down to crankcase then check oil level Refill as necessary Dispose of oil as per your local envi ronmental regulations Air Filter Housing Draining Periodically inspect air filter housing drain tube for liquids water or de posits mmo2008 008 057_a 1 Air filter housing 2 Drain tube NOTE If vehicle is used in dusty area inspect more frequently than specified in MAINTENANCE CHART If liquids depos...

Page 104: ...ir filter housing Rinse the filter with warm water until all cleaning solution disappears Then let the filter dry completely When the filter is dried re oil with air filter oil P N 219 700 340 or an equiv alent Installation Installation is the reverse of removal procedure mmo2008 008 055_a FILTER POSITION 1 Cover side 2 Housing side Air Injection Valve Filter Cleaning Air injection valve is locate...

Page 105: ...ter Cleaning The muffler must be periodically purged of accumulated carbon WARNING Never perform this operation im mediately after the engine has been run because exhaust system is very hot Wear eye protection and gloves Respect all applicable laws and regulations Remove muffler cover if applicable vmo2008 020 013_a DS90 X ONLY 1 Cover 2 Remove screws Remove the spark arrester from the muffler vmo...

Page 106: ...e width and the condition of drive belt CVT Cover Drain Plug Any time you suspect that water has entered the CVT cover drain the CVT housing by removing the drain tube plug mmo2008 008 060_a LH SIDE OF VEHICLE 1 Drain tube 2 Clamp 3 Plug 4 Engine drain plug 104 _____________________ ...

Page 107: ...LUG LH SIDE OF ENGINE 1 Gearbox drain plug 2 Engine oil drain plug mmo2008 008 059_a FILL PLUG LH SIDE OF ENGINE 1 Gearbox fill plug Allow enough time for oil to flow out of gearbox Reinstall drain plug and torque to 16 N m 142 lbf in Refill gearbox using 165 mL 6 U S oz of XP S chaincase oil P N 413 801 900 or an equivalent NOTE There is no dipstick provided with this vehicle to check gearbox oil...

Page 108: ...CAUTION Do not use other unrec ommended types of oil when ser vicing Do not mix with other types of oil Reinstall oil filling plug Reinstall all removed parts 106 _____________________ ...

Page 109: ...le lever cable stick ing or stiffness Throttle Lever Adjustment The normal throttle free play is 5 to 10 mm 3 16 to 13 32 in vmo2008 020 003_b TYPICAL NORMAL FREE PLAY 1 Throttle lever A 5 to 10 mm 3 16 to 13 32 in To adjust cable slide rubber protector back to expose throttle cable adjuster vmo2008 008 028_a 1 Rubber protector Loosen locking nut and turn the ad juster to get proper adjustment NOT...

Page 110: ... 020 004_b 1 Lock nut 2 Speed limiter screw The maximum throttle lever move ment adjustment to obtain vehicle maximum speed is 20 mm 0 8 in vmo2008 020 004_c 1 Speed limiter screw 2 Lock nut A 20 mm 0 8 in WARNING Improper adjustment of the speed limiter screw could damage throt tle cable and impair throttle lever operation Failure to follow ad justment recommendations could lead to an accident re...

Page 111: ... plug and cylinder head with pressurized air if possible WARNING Always wear safety goggles when using pressurized air Unscrew and remove spark plug com pletely Installation Prior to installation make sure that con tact surface of cylinder head and spark plug are free of grime Using a feeler gauge set the spark plug gap between 0 7 and 0 8 mm 027 to 031 in Apply anti seize lubricant over spark plu...

Page 112: ...isconnect BLACK cable first Fuel vapors can be present in engine compartment and a spark may ignite them and possibly cause personal injuries Remove battery from vehicle Installation Reinstall battery in vehicle WARNING Connect RED cable first then BLACK cable Always connect RED cable first Fuse Replacement If the fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rat...

Page 113: ...mo2008 008 038_a REMOVE RUBBER PROTECTOR 1 Rubber protector vmo2008 008 039_a PUSH AND TURN BULB HOLDER COUNTERCLOCKWISE 1 Bulb holder vmo2008 008 040_a PULL ON BULB TO REMOVE THEN REPLACE BULB 1 Bulb _____________________ 111 ...

Page 114: ...ive chain with the driver seated on the vehicle Remove all load on the vehicle Select a level surface and set trans mission to NEUTRAL Check drive chain condition The drive chain should be checked lubricated and adjusted before every ride To adjust chain loosen rear axle lock ing bolts vmo2008 008 046_a TYPICAL REAR AXLE 1 Locking bolts Loosen chain adjuster lock nut On so equipped models push and...

Page 115: ...together to prevent rapid chain and sprocket wear In stall a new retaining ring each time the pinion is removed Wheels Removal Condition Occasionally wheel bolts should be removed to apply anti seize lubricant to ease future removal This is particu larly important when vehicle is used in salt water environment or in mud Re move one nut at a time lubricate then retorque Wheels Removal Loosen bolts ...

Page 116: ...Wheel Bearing Condition Push and pull the wheels from the up per edge to feel the play See an au thorized Can Am dealer if there is any play V07H03Y TYPICAL 114 _____________________ ...

Page 117: ...cation All Models except DS90 X Lubricate front knuckles Use syn thetic grease P N 293 550 033 or an equivalent There is a grease fitting on each knuckle vmo2008 008 037_a TYPICAL 1 Grease fitting _____________________ 115 ...

Page 118: ...ized Can Am Dealer Check brake levers free play adjust if necessary Check for levers operation they should move freely and have a firm feeling when brakes are applied If correct adjustment is unattainable see an authorized Can Am dealer Inspect cables for excessive wear kinking or fraying Replace any cable that show signs of wear fraying or other damage Lubricate cables using silicone lubri cant P...

Page 119: ...E CABLES ADJUSTMENT Free play 10 to 12 mm 13 32 to 1 2 in vmr2008 106 012_a A 10 and 12 mm 13 32 and 1 2 in Tighten all adjustment screw locks Rear Brake Lever Adjustment All Models except DS90 X The normal free play of at the end of brake lever is between 15 and 25 mm 19 32 and 1 in vmo2008 008 050_a NORMAL FREE PLAY A 15 to 25 mm 19 32 to 1 in To adjust rear brake lever turn the brake cable adju...

Page 120: ...ler battery and reservoir fastening devices Check electrical connections for corro sion and tightness Replace or have damaged parts re paired Fasteners Inspection Check fastener condition and tight ness on the vehicle Retighten as required Seat Latch Inspection Remove seat and check latch mech anism for wear See an authorized Can Am dealer for parts replacement if damaged 118 _____________________...

Page 121: ...pecified in MAINTENANCE CHART When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Can Am dealer for proper procedures When using your vehicle after storage a preparation is required See an au thorized Can Am dealer for proper pro cedures _____________________ 119 ...

Page 122: ...120 _____________________ ...

Page 123: ...WARRANTY _____________________ 121 ...

Page 124: ...sas City metro area Tel 913 397 8200 Fax Number 913 397 8282 In Canada one or the other Raytech Électronique 1451 Boul des Laurentides Vimont Laval Qc H7M 2Y3 Tel 450 975 1015 Fax Number 800 975 0025 450 975 0817 Contact raytech raytech qc ca Web Site www raytech qc ca Coord GPS N45o35 25 W73o42 95 Naviclub Ltée 5054 St Georges Lévis Qc G6V 4P2 Tel 418 835 9279 Fax Number 418 835 6681 Contact navi...

Page 125: ...loan payments loss of time loss of income 3 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY...

Page 126: ...ARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled The 2008 Can Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can Am ATVs in the country in which the sale occurred BRP dealer The BRP specified pre delivery inspection process must be completed and documented The 2008 Can Am ATV m...

Page 127: ... valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way a The former owner contacts BRP at the phone number provided below or an authorized BRP dealer and gives the coordinates of the new owner or b BRP or an authorized BRP dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinat...

Page 128: ...nts Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Can Am distributor dealer Damage caused by abuse abnormal use negle...

Page 129: ...while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the...

Page 130: ...ch parts with new genuine Can Am ATV parts without charge for parts and labour at any authorized Can Am distributor dealer BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred...

Page 131: ...3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2007 Bombardier Recreatio...

Page 132: ...l wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Distribu...

Page 133: ...his warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private and commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration d...

Page 134: ...se maintenance and service or replac ing such parts with new genuine Can Am parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred duri...

Page 135: ...3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2007 Bombardier Recreatio...

Page 136: ...thy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 In USA BRP US INC Warranty Departme...

Page 137: ... your personal ATV is stolen you should notify BRP or an authorized Can Am dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen In North America Other countries in the world BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Canada BRP EUROPEAN DISTRIBUTION Warranty Dep...

Page 138: ...136 _____________________ ...

Page 139: ...o be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ...

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