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WS0990

WS0970

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

Operating Instructions and Parts Manual

Model WS0970 and WS0990

Shielded Metal
Arc Welder

Description

This Campbell Hausfeld Arc Welder is
designed to be used on standard 115V
household current. It is equipped with an
output control to accurately select the
proper current needed for various
welding conditions. Internal components
are thermostatically protected.

This welder can weld up to 1/8 in. steel in
a single pass. Recommended electrode
size is 1/16 in. diameter for 15 amp
circuits, up to 5/64 in. diameter for 20
amp circuits. For replacement electrodes,
call (800) 746-5641 for the nearest dealer.

Unpacking

When unpacking, inspect carefully for any
damage that may have occurred during
transit. Report any damaged or missing
items by calling 1-800-746-5641.

Circuit Requirements

This equipment 
requires a

dedicated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run other
appliances, lights, or tools on this
circuit while operating this equipment.
Extension cords are not recommended.
Blown fuses or tripped circuit breakers
can result from failure to comply with
this recommendation.

Components and Controls

1. Work Clamp - connect to work piece

2. Electrode Holder - holds electrode

welding rod

!

CAUTION

3. Power Cord - plug into 115 volt outlet.

4. Power Switch - High/Off/Low.

5. Indicator Light - light activates if

thermostat has automatically shut unit
off.

General Safety

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

!

WARNING

!

DANGER

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:  

Note means any additional

information pertaining to the product
or its proper usage.

Always keep a fire
extinguisher accessible
while performing arc
welding operations.

!

WARNING

!

CAUTION

Figure 1 - Welder Components and Controls

QU

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AS

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RANC

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Need

Assistance?

Call Us First!

1-800-746-5641

IN972101AV  2/09

Low

15 amp

High

20 amp

Heat

Circuit Breaker or

Setting

Slow Blow Fuse

©2009 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

visit 

www.chpower.com

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

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WS0970

WS0990

 

Summary of Contents for WS0970

Page 1: ...iances lights or tools on this circuit while operating this equipment Extension cords are not recommended Blown fuses or tripped circuit breakers can result from failure to comply with this recommenda...

Page 2: ...injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal l Wear ANSI approved face shield or safe...

Page 3: ...g operations l Route the electrode and work cables together and secure with tape when possible l Never wrap arc welder cables around the body l Always position the electrode and work leads so that the...

Page 4: ...receptacle 115v 15 amp Low 115v 20 amp High 3 Verify that the surfaces of metals to be joined are free from dirt rust paint oil scale or other contaminants These contaminants make welding difficult a...

Page 5: ...ectrode stick to the work piece break it loose by quickly twisting or bending at the holder while pulling upward If the electrode does not break loose disengage the electrode by releasing it from the...

Page 6: ...lding rod Control travel speed to obtain a consistent bead width SLAG REMOVAL Wear ANSI approved safety glasses ANSI Standard Z87 1 and protective clothing when removing slag Hot flying debris can cau...

Page 7: ...is first followed by filler passes and the cover pass See Figure 10 If the pieces are thick it may be necessary to bevel the edges that are joined at a 60 angle Remember to remove the slag between eac...

Page 8: ...Run welder on dedicated 115V circuit Welder does not hum when turned on Welder hums but does not weld Welder gives trickle shocks Welder overheats blows fuses trips circuit breaker Arc difficult to st...

Page 9: ...imitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear fro...

Page 10: ...t shown DK687500AV 1 Safety decal 1 of 2 for WS0990 not shown DK687502AV 1 Safety decal 2 of 2 for WS0990 not shown DK687503AV 1 4 Chipping hammer brush not shown WC803400AV 5 Hand shield not shown WC...

Page 11: ...11 Model WS0970 and WS0990 www chpower com Notes...

Page 12: ...the work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of...

Page 13: ...disjoncteurs d clench s ATTENTION G n ralit s sur la S curit Manque de suivre cet avertissement de danger causera la perte de vie ou blessures graves Manque de suivre cet avertissement peut causer la...

Page 14: ...usage et enlever l lectrode du porte lectrode l Ne jamais permettre que votre corps touche l lectrode et le contact la terre ni l objet de travail mis la terre simultan ment l Les conditions et posit...

Page 15: ...soudage n est pas bien ventil l Garder la t te et le visage hors des vapeurs de soudage l Ne pas ex cuter le soudage lectrique l arc sur les m taux qui sont galvanis s ou plaqu s en cadmium ou qui co...

Page 16: ...le cordon prolongateur peut r duire le rendement du soudeur Montage MASQUE MAIN OPTIONNELS 1 loigner la poign e amovible du masque Couper l exc s de plastique pour enlever les bords tranchants 16 Fr...

Page 17: ...soudage et r parer ou remplacer imm diatement les c bles qui ont de l isolation endommag AVERTISSEMENT Quand le courant amp rage passe du circuit l lectrode un arc est produit entre le bout de l lect...

Page 18: ...r l usage avec ce soudeur Les lectrodes sont d sign es comme suit par l AWS American Welding Society 1 E 6013 TOUS USAGES Pour toutes positions d p t lisse et peu d claboussures Pour tous types d acie...

Page 19: ...D PLACEMENT La vitesse de d placement indique la vitesse que l lectrode est dirig e au long de la surface de soudage Voir Figure 9 Si la vitesse est trop rapide le cordon est troit et les ondulations...

Page 20: ...ectrode 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant caus par les v tements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2...

Page 21: ...ts La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris avec le produit et qui sont soumis l usure par l usage normal la r paration ou le remplacement...

Page 22: ...WC801100AV 7 lectrodes de soudure non illustr 1 16 po E6013 tube de 0 23 kg WE103501AV 5 64 po E6013 tube de 0 23 kg WE103002AV 1 16 po E7014 tube de 0 23 kg WE105502AV 5 64 po E7014 tube de 0 23 kg...

Page 23: ...Mod le WS0970 et WS0990 23 Fr Notes...

Page 24: ...Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage C...

Page 25: ...quese con el distribuidor de Campbell Hausfeld m s cercano a su domicilio Requerimientos el ctricos Este equipo debe conectarse a un circuito de 115 voltios En la tabla a continuaci n se le explica el...

Page 26: ...tratar de usarla l Siempre apague la unidad y descon ctela antes de moverla a otro sitio l Siempre conecte el cable de conexi n a tierra primero l Cercieorese de que la pieza est conectada a tierra ad...

Page 27: ...das las medidas de precauci n descritas en este manual para reducir las posibilidades de llamas o explosiones l Mueva todos los materiales inflamables que se encuentren en un perimetro de 10 7 metros...

Page 28: ...se a la siguiente tabla por los valores de salida adecuados 7 Coloque el electrodo para comenzar a soldar c brase la cara con la m scara del casco o con la m scara de mano encienda el electrodo Ajuste...

Page 29: ...da ado 2 Chequ e el cord n el ctrico y rep relo o reempl celo inmediatamente si est da ado 3 Chequ e el forro aislante del portaelectrodo y reemplace de inmediato las piezas que est n rotas Cerci rese...

Page 30: ...es chato y poroso vea la figura 9 El reborde aparece alto e irregular si la corriente es demasiado baja ANGULO PARA SOLDAR ste es el ngulo en el que mantiene el electrodo para soldar Si usa el ngulo...

Page 31: ...ctivos pa ses y ropa de protecci n para sacar la escoria Los residuos calientes le podr an ocasionar heridas a las personas que se encuentren en el rea de trabajo ADVERTENCIA Una vez que haya terminad...

Page 32: ...circuito est sobrecargado La soldadora no hace ruido al encenderla La soldadora hace ruido pero no suelda La soldadora le da corrientasos peque os La soldadora se sobrecalienta se queman los fusibles...

Page 33: ...da os incidentales o consecuentes por lo tanto en tal caso esta limitaci n o exclusi n no es aplicable C Esta garant a no cubre aquellos accesorios que se desgastar n con el uso normal del producto la...

Page 34: ...16 in E6013 tubo de 0 5 lbs 227 g WE103501AV 2 mm 5 64 in E6013 tubo de 0 5 lbs 227 g WE103002AV 1 6 mm 1 16 in E7014 tubo de 0 5 lbs 227 g WE105502AV 2 mm 5 64 in E7014 tubo de 0 5 lbs 227 g WE10500...

Page 35: ...35 Sp Modelo WS0970 y WS0990 Notas...

Page 36: ...uestos en planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina...

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