Campbell Hausfeld WG3013 Operating Instructions And Parts Manual Download | Manualshive

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Wire Feed Arc Welder

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www.chpower.com

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Summary of Contents for WG3013

Page 1: ...ed 115 volt circuit Refer to the following chart for the correct circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equipment Extension cords are not recommended Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation CAUTION Components and Controls 1 Ground Clamp connect to work piece 2 Wire F...

Page 2: ...aw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts Wear ear plugs when welding overhead to prevent spatter or slag from fal...

Page 3: ...g such devices should consult with their physician prior to performing any electric arc welding operations Route the wire gun and work cables together and secure with tape when possible Never wrap arc welder cables around the body Always position the wire gun and work leads so that they are on the same side of the body Exposure to electromagnetic fields during welding may have other health effects...

Page 4: ...guide tube Do not cut the wire loose yet Install the spool spacer spring and quick lock knob by pushing in and turning the knob 1 4 rotation clockwise 5 Hold the wire and cut the wire end from the spool Do not allow the wire to unravel Be sure that the end of the wire is straight and free of burrs 4 Wire Feed Arc Welder 6 Feed the wire through the wire feed guide tube over the groove in the drive ...

Page 5: ...ightly turning counterclockwise When gas is emitted from the cylinder close the valve by turning clockwise This will blow out dust or dirt that may have accumulated around the valve seat 3 Install the regulator onto the cylinder valve keeping the face of the gauges in the vertical position and tighten the stem nut securely to the gas valve 4 Install one end of the gas hose not included to the fitt...

Page 6: ...rive roller Gun liner replace if worn Nozzle contact tips Wire this welder will accept either 4 or 8 diameter spools Welding wire is susceptible to moisture and oxidizes over time so it is important to select a spool size that will be used within approximately 6 months For mild steel welding AWS ER70S6 solid wire or AWS E71T GS flux core wire is recommended Contact tips use Campbell Hausfeld Tweco...

Page 7: ...E ER 70 S 6 Weld strength times 1 000 psi Solid wire Wire composition ER 70S6 is recommended for this welder WELD ANGLE Weld angle is the angle at which the nozzle is held during the welding process Using the correct angle ensures proper penetration and bead formation As different welding positions and weld joints become necessary nozzle angle becomes an increasingly important factor in obtaining ...

Page 8: ... Welder Welding Guidelines Continued overhead Welding in the flat position is easier than any of the others because welding speed can be increased the molten metal has less tendency to run better penetration can be achieved and the work is less fatiguing Welding is performed with the wire at a 45º travel angle and 45º work angle Other positions require different techniques such as a weaving pass c...

Page 9: ...m the nozzle should point out in front of the weld puddle and push the puddle across the workpiece For thicker steel the nozzle should point into the puddle to increase weld penetration This is called backhand or pull technique See Figure 14 1 Verify that welder is OFF and power cord disconnected 2 Remove welder cover to expose the ON OFF switch 3 Disconnect the black and white power cord wires co...

Page 10: ...l connections are secure and attaching surface is clean 3 Replace switch 4 Reduce circuit load reset breaker or replace fuse 1 Use proper size gun tip 2 Clean or replace gun liner 3 Clean or replace gun tip 4 Replace 5 Tighten tensioning screw Clean slag from gun nozzle 1 Be sure all connections are secure and attaching surface is clean 2 Never use an extension cord longer than 20 ft 1 Reload wire...

Page 11: ... MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense of the owner These MIG items include but are not limite...

Page 12: ...3 Wiring Diagram Wire Feed Arc Welder DRIVE M 1 2 4 3 DECK S4 GUN WIRE SPEED CONTROL BOARD L1 L2 6 5 4 2 1 T2 S5 GREEN BLACK WHITE S2 S3 T1 MAX MIN 2 1 GROUND S1 ON OFF FAN OPENS 127 C S5 NC M Y www chpower com ...

Page 13: ... Production Drive Harrison Ohio 45030 U S A Please provide following information Model number Serial number Part description and number as shown in parts list MODEL WG3013 2 4 6 8 1 3 5 7 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 29 28 30 31 32 33 34 35 36 38 37 39 40 41 42 3 1 40 40 9 10 43 Contact Tip See chart on Page 15 45 46 44 13 ...

Page 14: ...7 8 36 x 1 5 Pan head screw 3 28 Swing arm WC500005AV 1 29 Swing arm roller WC500007AV 1 30 Strain relief WC102000AV 1 31 Wheel WC701200AV 2 32 Front foot WC702100AV 1 33 Liner coated metal WC600208AV 1 34 Gas cylinder bracket WC702200AV 1 35 Axle WC703100AV 1 36 Wheel hub WC703500AV 1 37 Dinse connector WC000200AV 2 38 Dinse socket WC000300AV 2 39 Torch ring WC600009AV 1 40 10 24 x 1 2 Screw 9 41...

Page 15: ...er metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding The OCV determines how quickly the arc is struck Overlap occurs when the amperage is set too low In this instance the molten metal falls from the electrode wit...

Page 16: ...Wire Feed Arc Welder 16 www chpower com Notes ...

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