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Installation manual

FA4024CB

English

EN

1 1 9 D W 0 1 E N

OPERATOR

FOR SWING GATES

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Summary of Contents for FA4024CB

Page 1: ...Installation manual FA4024CB English EN 119DW01EN OPERATOR FOR SWING GATES ...

Page 2: ...RE NECESSARY AND IN A VISIBLE PLACE SUCH AS SUCH AS THE GATE S PLATE SPECIAL USER INSTRUCTIONS AND RECOMMENDATIONS KEEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS MAKE SURE THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE OPERATOR S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS DO NOT ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS OR TO LOITER IN THE GATE S MANEUVERIN...

Page 3: ...fers from what is set out in this manual is prohibited Limits of use Type FA4024CB Max leaf length m 2 3 2 1 5 1 Max leaf weight kg 200 215 250 300 Technical data Type FA4024CB Protection rating IP 54 Power supply V 50 60 Hz 230 AC Motor power supply V 50 60 Hz 24 DC Power draw A 11 max Power W 140 Torque Nm 180 max Opening time to 90 sec ADJUSTABLE Duty cycle INTENSIVE USE Operating temperature C...

Page 4: ...in this manual are subject to change at any time without prior notice by CAME S p A Dimensions mm Description of the components 1 Cover 2 Gearmotor 3 Control board 4 Pillar bracket 5 Transmission arm 6 Driven arm 7 Gate bracket 8 Unlocking hatch 9 Mechanical end stops 10 LED control board 11 Straight arm with 001STYLO BD slide rail optional accessory ...

Page 5: ...ata and information provided in this manual are subject to change at any time without prior notice by CAME S p A Example of a system 1 FA4024CB operator 2 FA4024 gearmotor 3 Flashing light 4 Antenna 5 Key selector 6 Photocells 7 Photocell column 8 End run 9 Inspection chamber Examples of use ...

Page 6: ... friction between the moving and fixed parts Make sure there are opening and closing mechanical stops Tools and materials Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with current standards and regulations The figure shows some examples of installer s tools Cable types and minimum thicknesses Connection Tipo cavo C...

Page 7: ...ble solution Installing corrugated tubes Set up corrugated tubes for the connections coming from the junction box N B the number of tubes depends on the type of system installed and any accessories Two corrugated tubes are required where the FA4024CB operator is installed Securing the brackets N B the drawings refer to installation of the left hand gearmotor The installation of the right hand gear...

Page 8: ...chors or use suitable inserts to secure the brackets N B the drawings are mere examples It is up to the installer to choose the most suitable solution depending on leaf type and thickness Before installing the operator remove the cover from the gearmotor Remove the protective lock cap from the release hatch insert the key in the lock and turn it Open the hatch and unscrew the screw securing the co...

Page 9: ...hem through the cable glands and securing them to the U bolt on the pillar mounting bracket Insert the gearmotor into the pillar bracket and secure it with screws and nuts a b Insert the plug c into the hole in the gearmotor shaft Secure the transmission arm to the shaft with the slow shaft washer d and the screw e Secure the drive arm to the transmission arm using the pin the screw and the washer...

Page 10: ...Secure the stop using the screw j Mechanical end stop Centre of the arm Caution if there are no end stops end runs must be fitted Securing mechanical stops Unlock the gearmotor During opening Open the leaf completely Mark the casing by the centre of the arm Close the leaf manually Insert the mechanical stop as shown The mark on the casing must match the groove on the end run ...

Page 11: ...on provided in this manual are subject to change at any time without prior notice by CAME S p A Secure the stop using the screw j Mechanical end stop Centre of the arm Open the leaf manually Insert the mechanical stop as shown During closing Mark the casing by the centre of the arm ...

Page 12: ...ut prior notice by CAME S p A Similarly adjust the opening end run using the anchor on the other stop see drawing Determining the end run points For left hand gearmotor internal view With the gearmotor released and the leaf closed adjust the closing end run anchor turning it clockwise and anti clockwise Secure the anchor with the nut see drawing ...

Page 13: ... any time without prior notice by CAME S p A For right hand gearmotor internal view With the gearmotor released and the leaf closed adjust the closing end run anchor turning it clockwise and anti clockwise Secure the anchor with the nut see drawing Similarly adjust the opening end run using the anchor on the other stop see drawing ...

Page 14: ...transformers are fitted with a protection that keep the gate leafs open even when overheating The leafs are closed only after the temperature falls below overheating threshold Description of the components 1 Transformer 2 230 V power supply terminal block 3 Transformer terminal block 4 Gearmotor terminal block 5 Control and safety device terminal block 6 Encoder terminal block 7 Transponder device...

Page 15: ... 60 Hz Electric lock 12 V 15 W max FA001 LED control board Indicates the stages of movement of the gate and anomalies Gate open indicator light contact capacity 24 V 3 W max Indicates the status of the gate see F 10 function Cycle lamp contact capacity 24 V 25 W max Lights the area of operation It remains on from the start of leaf opening to complete closing including the automatic closing time Te...

Page 16: ...control button or other control device N B if not in use select 0 Disabled from the F 1 function OPEN ONLY function from the control device NO contact OPEN STOP CLOSE STOP sequential function OPEN CLOSE REVERSE step by step from the control device NO contact See F7 function PARTIAL OPENING PEDESTRIAN function from the control device NO contact CLOSE ONLY function from the control device NO contact...

Page 17: ...ight internal view Electrical connections operator installed on the left internal view Default configuration Encoder wire colour White ENC Brown Green Electrical connections operator installed on the left and gearmotor installed on the right internal view with operator with delayed closing Default configuration FA4024CB FA4024 Electrical connections gearmotor installed on the left and operator ins...

Page 18: ...ial stop The leaves stop if moving with consequent preparation for automatic closing if the automatic closing function has been enabled C4 waiting for obstacle The leaves stop if in movement with consequent resumption of movement after the obstacle has been removed N B if the CX and CY contacts are not used they must be disabled in programming DF with DFI connection control panel Photocells DIR Ph...

Page 19: ... Memory roll R700 card R800 card AF card Photocell safety connection With each opening or closing command the panel checks that the photocells work Any anomaly inhibits any command Use the F 5 function to select on which inputs to activate the link Sleep Mode The Sleep Mode function enables a reduction in photocell power in standby Select 1 using function F 60 Memorising data To enter modify and r...

Page 20: ...e menus undo the changes The keys are used to move from one menu heading to another increase or decrease a value Display Description of programming commands To access the menu hold down the ENTER button for at least one second To choose the menu heading move using the arrows then press ENTER navigate the sub menus using the arrows as well To increase or decrease the value use the arrows to exit th...

Page 21: ... slowdown point adjustment during motor opening F38 Initial slowdown point adjustment during motor closing F39 Initial approach point adjustment during motor opening F40 Initial approach point adjustment during motor closing F46 Setting number of motors F50 Saving data in the memory roll F51 Reading data from the memory roll F59 Enabling CAME logo function F60 Sleep Mode function U1 Adding a new u...

Page 22: ...dicator light 0 on when the gate is open and moving default 1 ﬂashes intermittently every half second during opening ﬂashes intermittently every second during closing on steady when the gate is open off when the gate is closed Indicates the status of the gate The bulb is inserted on the 10 5 contact F11 Encoder disabling0 encoder enabled default 1 encoder disabled Excludes management of slowdowns ...

Page 23: ...5 25 of the run default 60 60 of the run Adjustment in percentage of the total run from the starting point of slowdown during closing F39 Opening approach point1 1 of the run 5 5 of the run default 10 10 of the run Adjustment in percentage of the total run from the starting point of approach during opening F40 Closing approach point1 1 of the run 5 5 of the run default 10 10 of the run Adjustment ...

Page 24: ...ssociated command 1 Mario Rossi open close 2 Paolo Verdi open 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Select U 2 Press ENTER to confirm Choose the number of the user to delete using the keys marked with arrows Press ENTER to confirm CLr appears to confirm the deletion Select a command to associate with the user The commands are step by step open close 1 sequential open stop c...

Page 25: ...ER to confirm Select 1 to activate the test Press ENTER to confirm appears while waiting for the command Hold down the key marked with the arrow and check that the second gearmotor leaf M2 performs an opening manoeuvre N B if the leaf performs a closing manoeuvre reverse the motor phases Perform the same procedure with the key marked with the arrow to check the leaf on the first gearmotor M1 N B i...

Page 26: ...ion operation The leaf of the first gearmotor will perform a closing manoeuvre to the end run the leaf of the second gearmotor will then perform the manoeuvre the leaf of the second gearmotor will then perform an opening manoeuvre to the end run the leaf of the first gearmotor will then perform the same manoeuvre Run calibration N B before calibrating the run check that the manoeuvre area is free ...

Page 27: ...ections and completing programming insert the cover on the gearmotor and secure it Close the hatch lock the gearmotor with the key and insert the protective cap N B when inserting the cover pay attention to the cable connecting the FA001 card to the control board Releasing the gearmotor RELEASING LOCKING The operator s manual release may cause an uncontrolled movement of the gate if the gate has a...

Page 28: ...ice by CAME S p A INSTALLING AND CONNECTIONS FOR OUTER OPENING Following are the only things that change compared to a standard installation Fastening the brackets Establish where you will fit the gate brace and measure where the gate post brace will fit Make sure to respect the quotas shown in the drawing and table Application dimension mm Leaf opening arc A C MAX B 90 150 60 420 110 150 60 380 ...

Page 29: ... CAME S p A Secure the stop using the screw Mechanical end stop Centre of the arm Securing mechanical stops Fit end runs if there are no end stops Unlock the gearmotor When opening open the leaf completely Mark the casing by the centre of the arm Close the leaf manually Insert the mechanical stop as shown The mark on the casing must match the groove on the end run ...

Page 30: ...t to change at any time without prior notice by CAME S p A Open the leaf manually Insert the mechanical stop as shown When closing mark the casing by the centre of the arm Mechanical end stop Centre of the arm Secure the stop using the screw Determining the end run points Please refer to the chapter on opening inwards ...

Page 31: ...tor installed on the right internal view Electrical connections operator installed on the left internal view Encoder wire colour White ENC Brown Green Electrical connections operator installed on the left and gearmotor installed on the right internal view with operator with delayed closing FA4024CB FA4024 Electrical connections gearmotor installed on the left and operator installed on the right in...

Page 32: ...o change at any time without prior notice by CAME S p A MAINTENANCE Periodic maintenance Before any maintenance disconnect power to prevent any possible dangerous situations that can be caused by accidental movement of the device Periodic maintenance log to be completed by the user every six months Date Notes Signature ...

Page 33: ...ester s signature Job performed ___________________________________________________________________________________________ _____________________________________________________________________________________________________ ________________________________________________________________________________________ Fitter s stamp Name of operator Job performed on date Technician s signature Requeste...

Page 34: ...the working cycle Er6 maximum number of obstacles detected Er7 overheating of the transformer At the first opening command the operator will perform an opening manoeuvre and the leaf will remain open until the next reset C0 contact 1 2 stop check connection of the connected device or associated function C1 C2 C3 C4 C7 e C8 contacts CX and or CY check connection of the connected device or associate...

Page 35: ...01 INDICATIONS The CAME logo is always on FAST switch on of the blue LED UPWARDS indicating that the leaves are opening SLOW switch on of the blue LED UPWARDS indicating that the leaves are slowing down during opening FAST switch on of the blue LED DOWNWARDS indicating that the leaves are closing SLOW switch on of the blue LED DOWNWARDS indicating that the leaves are slowing down during closing ...

Page 36: ...y observing brief recommendations as regards disposal DISPOSAL OF PACKAGING Packaging components cardboard plastic etc can be disposed of together with normal household waste without any difficulty by simply separating the different types of waste and recycling them Before proceeding it is always advisable to check specific regulations in force in the place of installation DISPOSE OF PROPERLY DISP...

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