Calorex PPT16 Owners & Installation Manual Download Page 2

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Thank you for choosing Calorex.

Your Calorex heat pump has been specially designed for pool heating using high quality components

that are carefully chosen to provide maximum efficiency and reliability. This manual will help you to

get the best out of your heat pump and advise you on how to maintain it.

SD638152 ISSUE 4

PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL

Summary of Contents for PPT16

Page 1: ...PPT16 22 BHC PPT16BMCY Owner Installationmanual SD638152 issue 4...

Page 2: ...pool heating using high quality components that are carefully chosen to provide maximum efficiency and reliability This manual will help you to get the best out of your heat pump and advise you on ho...

Page 3: ...20A PPT12 25A PPT16 30A PPT22 42A 1 PPT8 10A PPT12 10A PPT16 15A PPT22 20A 3 H R C MCB Type C i 4 3 1 12 2 3 4 5 6 7 8 9 10 11 i 2 3 i 3 1 pH CaCO3 i 4 1 i 11 0 QUICK START GUIDE QUICK START GUIDE 3 S...

Page 4: ...4 0 ELECTROLYTIC CORROSION IN SWIMMING POOLS 12 4 1 ELECTRICAL MACHINE WIRING AND SUPPLY 13 4 2 LOCATION OF MAINS INPUT AND EXTERNAL INTERLOCK TERMINALS 14 4 3 ENERGY MANAGEMENT CONTROLLER 15 5 0 DIGI...

Page 5: ...r are known for quiet running A 6 minute compressor start delay timer is incorporated for compressor protection With these features the heat pump is designed to have a long trouble free life All units...

Page 6: ...h the evaporator fins The evaporator has liquid refrigerant passing through it which is at a considerably lower temperature than the ambient air Therefore the air gives up its heat to the refrigerant...

Page 7: ...1 sockets Then fit the 50mm sockets in their place and refit the threaded couplings The heat pump can then be fitted with 50mm plastic pipe 2 x Condensate drain piece Condensate drain pieces are supp...

Page 8: ...t be given to air flow i e do not obstruct inlet or outlet and ensure discharge to air cannot recirculate to inlet See below Required Free Areas to provide air flow to and from heat pumps when install...

Page 9: ...ould be switched on and the system tested for leaks Also check the filter gauge to see that there is not an excessive increase in back pressure If everything is then working normally the water circula...

Page 10: ...ATER IF FITTED FILTER PUMP TO WASTE FOR WINTERISING DRAIN DOWN ANTI RETURN LOOP TO BE INCORPORATED MINIMUM HEIGHT 100mm ABOVE HEAT PUMP OUTLET PORT IF SANITISER FITTED 100mm CONDENSATE WATER TO WASTE...

Page 11: ...te The fault light will be illuminated until an adequate flow rate is achieved MODEL Flow rates for water pressure switch Machine starts working when flow rate rises above L hour Machine stops working...

Page 12: ...al electrolyte and components of the filtration circuit heating system steps lights etc providing the dissimilar metals needed to complete the circuit Whilst these small voltages are rarely a safety t...

Page 13: ...lowing limits of operation must not be exceeded if Dantherm Ltd machines are to be guaranteed either in performance or warranty terms This voltage must be made available at the heat pump while running...

Page 14: ...19 17 12 11 14 13 CONTROLLER MANAGEMENT ENERGY INTERLOCK SWITCH FLOW WATER N L3 L2 L1 6 5 10 8 7 9 MAINS IN LIFT COVER OFF ELECTRIC BOX STAT LOOSEN CAPTIVE SCREWS 2 AT THIS END BRACKET RIVETTED TO CO...

Page 15: ...ferred by the customer for example during the Economy 7 period A pair of terminals 9 and 10 in the heat pump electric box are connected between the heat pump and the Energy management controller CUSTO...

Page 16: ...mperature down keys Press P to store the desired setting After 5 seconds the display reverts to actual water temperature 5 1 CONSOLE LAMPS RED MAINS LAMP MAINS SWITCH AMBER FAULT LAMP CLEAR DEFROST CH...

Page 17: ...11 COM MAINS SWITCH 14 N O 1 N O 3 C COM H N C N O L C COM H N O N C L LP SWITCH BREAKS TO H ON PRESSURE FALLING A B 6 N O 3 N C COM 9 4 N O 1 N C COM 7 RELAY 2 POOL WATER 2 STAGE STAT SHOWN IN HEAT M...

Page 18: ...REAKS TO H ON PRESSURE FALLING A B 6 N O 3 N C COM 9 5 N O 2 N C COM 8 RELAY 2 POOL WATER 2 STAGE STAT SHOWN IN HEAT MODE A B 1 N C 4 N O 7 3 6 9 REVERSING VALVE C COM H N O L N C CHILL LIMIT SWITCH B...

Page 19: ...of all heat exchangers evaporators 5 Check refrigeration system parameters 6 Check operation of control valves 7 Check for water leaks 8 Check driptray and internal drain lines for blockages and flus...

Page 20: ...preventing the machine from starting Check internal control fuses MAINS RED ON Check water and air flows are not restricted FAULT AMBER ON Check thermal cut out on Soft Start if fitted DEFROST CHILL...

Page 21: ...rical supply 3 phase 400V 3N 50Hz Total power consumed Min supply capacity Max F L A 3 ph N A 10 3 12 9 Recommended supply fuse 3 ph N A 15 0 20 0 Water Pool water flow rate L min 123 123 Pool water p...

Page 22: ...4 0 Electricity Electrical supply three phase 400V 3N 50Hz Total power consumed Min supply capacity Max F L A 3 ph N A 9 6 Recommended supply fuse 3 ph N A 16 0 Water Pool water flow rate L min 123 P...

Page 23: ...E CONDENSATE DOMESTIC WASTE 1237 1264 725 528 320 50 395 AIR ON AIR OFF 470 854 517 97 188 364 25 789 70 641 WATER OUT WATER IN CONDENSATE MAINS IN 457 490 165 50 554 600 518 50 THERMOSTAT I O CHILL L...

Page 24: ...nnections 7 Uncover electrical enclosure see section 4 2 and liberally spray interior of unit with moisture repellant aerosol WD40 or similar reseal enclosure 8 If heat pump located outside protect fr...

Page 25: ...1 If in doubt or if advice is required please contact the Dantherm Group UK Service Department by calling 01621 856 611 or emailing service department dantherm com Note The Reply Paid Warranty Regist...

Page 26: ...d kg Reason for removal What done with recovered refrigerant Company Name Name and Address of Recycling or reclamation facility Certificate number if applicable Leak Tests Date Engineer Test Result Fo...

Page 27: ...27 SD6381652 ISSUE 4...

Page 28: ...Dantherm Ltd Unit 12 Galliford Road Maldon CM9 4XD United Kingdom 44 0 1621 856611 sales uk dantherm com Calorex is part of the danthermgroup com 28 SD638152 ISSUE 4...

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