background image

9

Customer Support: 1-866-409-4581

AIR COMPRESSOR

electrical power

electrical power requirements

before using the air compressor, refer to the serial label for

voltage and amperage requirements. Make sure you have a

sufficient electrical supply for supporting the motor's requirements. 
use a dedicated 220 Volt 60 Hertz circuit 
Low voltage and/or an overload circuit can cause the motor's

overload protection system circuit breaker to trip.

electrical extension cord

Inspect all electrical extension cords to ensure that they are free

of 

Inspect all electrical extension cords to ensure that they are free

of damage.
When using an extension cord, use a heavy-duty cord that is no

more than 25 feet long and at least 14 gauge.
use only a 3-wire extension cord that has a 3-blade grounding

plug.

OPeRATINg THe AIR COMPReSSOR

Save this manual for future reference.

Introduction

This air compressor features a compact structure, stable,

performance, a high airflow rate, easy operation and low

maintenance. because the air compressor produces no oil in the

airflow, it can be used for air supplies that need oil-free air.. The

motor directly drives the pistons and does not need any

lubrication or oil to function for a long period of time.

assembly

1.

Attach the air hoseor an air hose fitting to the port located on

the regulator. The port size is 3/8”.

2.

Install the (4) air filters into the 4 ports located on the top right

and left of the motor heads.

3.

Make sure the manual drain valve is in the off position and that

the air compressor power switch is in the OFF position

4. 

ensure that the power supply you are going to use is operating      

normally. use a dedicated ( 220 Volts 60 Hertz) outlet.

5.

Insert the power supply cord into the power supply socket.

DANGER

DANGER

There is a danger of electric shock.

There is a danger of electric shock.

Use only undamaged electrical cords.

Use only undamaged electrical cords.

DO NOT touch bare wires or receptacles.

DO NOT touch bare wires or receptacles.

DO NOT operate air compressor in wet weather or in wet 

DO NOT operate air compressor in wet weather or in wet 
conditions.

conditions.

DO NOT touch air compressor or cords if hands or feet are 

DO NOT touch air compressor or cords if hands or feet are 
wet.

wet.

Ensure that all cords are free of damage before connecting 

Ensure that all cords are free of damage before connecting 
to the power supply.

to the power supply.

Ensure that you have a sufficient electrical supply for 

Ensure that you have a sufficient electrical supply for 
supporting the requirements of the motor.

supporting the requirements of the motor.

Improper installation of the grounding plug is able to result 

Improper installation of the grounding plug is able to result 
in a risk of electric shock. When repair or replacement of the 

in a risk of electric shock. When repair or replacement of the 
cord or plug is required, do not connect the grounding wire 

cord or plug is required, do not connect the grounding wire 
to either flat terminal. The wire with insulation having an 

to either flat terminal. The wire with insulation having an 
outer surface that is green with or without yellow stripes is 

outer surface that is green with or without yellow stripes is 
the grounding wire.

the grounding wire.

This product must be grounded. In the event of an electrical 

This product must be grounded. In the event of an electrical 
short circuit, grounding reduces the risk of electrical shock 

short circuit, grounding reduces the risk of electrical shock 
by providing an escape wire for the electric current. 

by providing an escape wire for the electric current. 

This product is equipped with a cord having a grounding 

This product is equipped with a cord having a grounding 
wire  with an appropriate grounding plug. The plug must be 

wire  with an appropriate grounding plug. The plug must be 
plugged into an outlet that is properly installed and 

plugged into an outlet that is properly installed and 
grounded in accordance with the local codes and 

grounded in accordance with the local codes and 
ordinances.

ordinances.

This product is for use on a nominal 220-V circuit and has a 

This product is for use on a nominal 220-V circuit and has a 
grounding plug similar to the plug illustrated in sketch A. 

grounding plug similar to the plug illustrated in sketch A. 
Only connect the product to an outlet having the same 

Only connect the product to an outlet having the same 
configuration as the plug.

configuration as the plug.

Do not use an adapter with this product.

Do not use an adapter with this product.

SHOCK

SHOCK

Summary of Contents for 60040DCAD

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 60040DCAD 4 0 HP 60 gALLOn 220 vOLTS 60 HERTz AIR DRyIng SySTEM WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...enance _________________________________11 draining the air tank air dryer _________________11 changing the air filter__________________________11 testing for leaks ______________________________11 cleaning _____________________________________11 Storage ______________________________________11 trouBleShootIng ____________________________12 SpecIfIcatIonS________________________________13 electric...

Page 3: ...e grounding plug is able to result in a risk of electric shock When repair or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...de important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a B c d e f g h AIR COMPRESSOR ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ...ortant that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operat...

Page 9: ...O NOT touch air compressor or cords if hands or feet are wet wet Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply to the power supply Ensure that you have a sufficient electrical supply for Ensure that you have a sufficient electrical supply for supporting the requirements of the motor supporting the requireme...

Page 10: ...es because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects ca...

Page 11: ...r small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the broken part cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance air drying column desiccant This air compressor in...

Page 12: ...es not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down Press the Reset button to restart the air comp...

Page 13: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 14: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that...

Page 15: ...voltage improperly wired or failure to have a certified licensed electrician install the air compressor 11 Acts of god The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or complete on line at www californiaa...

Page 16: ...______________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _______________________________________...

Reviews: