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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeSHOOTING

probLem

poSSIbLe cauSe

poSSIbLe SoLutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The unloader valve leaks when

the compressor is idle.

unloader valve seal is defective.

Let the air in the air tank flow out until all the

pressure is released. Then remove the unloader

valve plug and clean the valve seal. If necessary,

replace the seal and then reinstall all components.

The compressor stopped and

does not start.

The thermal protector turned on because

the motor is overheating.

Check that the main voltage corresponds to the air

compressor specifications. An extension cord that

is too thin or too long can cause a voltage drop and

cause the motor to overheat. 
excessive use (over 1 hour continuous use) can

cause the motor to overheat 
Allow the motor to cool down.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Replace starter capacitor.

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to the air

compressor specifications. 
An extension cord that is too thin or too long can

cause a voltage drop.. use heavy duty extension

cords. 
ensure that the air compressor is plugged into a

fully functional power outlet

The compressor is noisy with

metallic clangs.

Compressor head gasket or reed valve is

damaged

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket or reed valve is

faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the drain valve and release the water from

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure..

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 4610ALFC

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 4610ALFC WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ..._________________12 draining the air tank ___________________________12 changing the air filter__________________________12 testing for Leaks ______________________________12 pressure Switch _______________________________12 cleaning _____________________________________12 Storage______________________________________12 troubLeShootIng ____________________________13 SpecIfIcatIonS_________________...

Page 3: ...r compressor do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFeTy INSTRuCTIONS Safety messages Signal Words DANGER Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing KICKBACK DANGER There is a danger of electric shock Use only undamaged electrical cor...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...f extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills a...

Page 6: ...e labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a b c d e f g h G ...

Page 7: ...6 Support II 64 Washer 8 Pressure Plate Screw 47 1 4 Quick Connect 65 Cushion Foot 9 Cylinder 48 unloading Nut 66 Washer 10 Cylinder Obturating Ring 49 unloading Pipe 67 bolt 11 Valve Plate 50 Check Valve 68 Foot 12 Cylinder Head Obturating Ring 51 exhaust Nut 69 Washer 13 Valve Plate Screw 52 exhaust Pipe 70 Nut 14 Limited block 35 Pressure Gauge 53 Panel 71 electrical Wire 15 Air Outflow Valve P...

Page 8: ...tents assembly model 4610aLfc package contents n Air Compressor n Owner s Manual n 1 Air Filter assembly Install the air filter 1 Attach the air filter to the top right of side of motor head Looking from the back view of the air compressor Screw air filter into motor head threaded port ...

Page 9: ...t or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion A...

Page 10: ... an issue The motor directly drives the eccentric wheel connecting bar system making the piston move reciprocally The piston is made from a high temperature resistant and abrasion resistant nonmetallic material and is able to function without lubrication for a long time assembly 1 Connect your air supply hose to the quick connect coupling 2 Make sure the drainage valve is off and that the pressure...

Page 11: ...peration the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power too...

Page 12: ...the air filter then remove the air filter element 2 To clean the element blow off or brush off the dirt and dust 3 If clogged replace with a new air filter testing for Leaks Make sure all connections are tight do not overtighten A small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected ...

Page 13: ...or windings are burned out Contact Customer Support The motor does not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to the air compressor specifications An extension cord that is too thin or too long can cause a voltage drop use heavy duty extension...

Page 14: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 15: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that...

Page 16: ...ories or attachments not recommended by California Air Tools Inc 9 Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or register on line how to Videos California Air Tools provides HOW TO VIdeOS ...

Page 17: ...ation date of Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _________...

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