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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TAbLe OF CONTeNTS

IntroductIon __________________________________2

Important Safety InStructIonS _______________3

LocatIonS of Important LabeLS _______________6

aIr compreSSor componentS__________________7

pre-operatIon checkLISt ______________________8

package contents ______________________________8
Inspect for damage _____________________________8
Save packaging ________________________________8
compressor Location ___________________________8
electrical power ________________________________9

operatIng the aIr compreSSor ________________9

assembly _____________________________________9
test run & break-in period______________________10
daily operation________________________________10

maIntenance _________________________________11

draining the air tank ___________________________11
changing the air filter__________________________1
1
testing for Leaks ______________________________1
1
adjusting the pressure Switch ___________________1
1
cleaning _____________________________________1
1

Storage ______________________________________11

troubLeShootIng ____________________________12

SpecIfIcatIonS________________________________13

electrical circuit _______________________________13
air passage drawing ___________________________13

Warranty ____________________________________14

product regIStratIon________________________16

INTROduCTION

thank you for purchasing a california air tools, Inc.

air compressor.

record the model and serial numbers indicated on your

air compressor’s nameplate:

model no. ________________________________________

Serial no. ________________________________________

date of purchase: _________________________________

Store/dealer: _____________________________________

Summary of Contents for 210DLV

Page 1: ...AIR COMPRESSOR OwnER S MAnuAl CAlIFORnIA AIR TOOlS 210Dlv WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ..._____________11 draining the air tank ___________________________11 changing the air filter__________________________11 testing for Leaks ______________________________11 adjusting the pressure Switch ___________________11 cleaning _____________________________________11 Storage ______________________________________11 troubLeShootIng ____________________________12 SpecIfIcatIonS__________________...

Page 3: ...r compressor do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFeTy INSTRuCTIONS Safety messages Signal Words DANGER Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing KICKBACK DANGER There is a danger of electric shock Use only undamaged electrical cor...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...f extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills a...

Page 6: ...ls provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements model 210dLV PROduCT LAbeL a b c d e f g h ...

Page 7: ...nk 10 Gallon 67 bolt 8 bolt 28 Cylinder Head 48 Nut 68 bolt 9 Spring Washer 29 Spring Washer 49 Spring Washer 69 Support 1 10 Oil breather Cap 30 bolt 50 Washer 70 1 4 Quick Connector 11 bolt 31 Air Filter 51 Cushion Foot 71 Regulator 12 Connecting Rod 32 Capacitor 52 Washer 72 Safety Valve 13 Clip 33 Spring Washer 53 bolt 73 exhaust elbow 14 Piston Pin 34 bolt 54 Wheel 74 2 Pressure Gauge 15 Pist...

Page 8: ...or is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from ...

Page 9: ...ey leave carbon deposits on critical components thus reducing performance and compressor life use air compressor oil only 1 Place Air Compressor on level surface Remove Oil shipping plug from the crankcase Add Oil until the oil level rises to the center of the red dot on the Oil Sight Glass Install Oil breather Cap into oil hole 2 Attach the air filter to the top right side of motor head Screw air...

Page 10: ...ose Air compressor surfaces become hot during operation DO NOT touch hot surfaces because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor...

Page 11: ...ll the Oil breather Cap into the oil fill hole Firmly hand tighten the Oil breather Cap by turning clockwise testing for Leaks Make sure all connections are tight do not overtighten A small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the brok...

Page 12: ... Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down use heavy duty extension cords ensure that the compressor is plugged into a socket a...

Page 13: ...0 hp engine Speed 3400 RPM 3400 RPM 3400 RPM Voltage Hertz 110V 60HZ 110V 60HZ 110V 60HZ features Pump Oil Lubricated Oil Lubricated Oil Lubricated Tank Capacity 1 6 Gallons 3 5 Gallons 5 0 Gallons Tank Type Steel Steel Steel Pressure Control Meter 2 2 2 universal Quick Connectors 1 1 2 Thermal Overload Protector yes yes yes dimensions Length 16 inches 41 cm 17 inches 43 cm 30 inches 76 cm Width 1...

Page 14: ...ific legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties tha...

Page 15: ...itions or in applications not recommended by California Air Tools Inc 7 Normal wear 8 The use of accessories or attachments not recommended by California Air Tools Inc 9 Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the en...

Page 16: ...tion date of Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price __________...

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