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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeSHOOTING

probLem

poSSIbLe cAuSe

poSSIbLe SoLutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The solenoid valve leaks when

the compressor is idle.

Non-return valve seal is defective.

Let the air in the tank flow out until all the pressure

is released. Then remove the non-return valve plug

and clean the valve seal. If necessary, replace the

seal and then reinstall all components.

The compressor stopped and

does not start.

Overload cutout operated because of

motor overheating.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

use heavy duty extension cords. ensure that the

compressor is plugged into a socket as close as

possible to the consumer unit or fuse box.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Replace starter capacitor.

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

use heavy duty extension cords. ensure that the

compressor is plugged into a socket as close as

possible to the consumer unit or fuse box.

The compressor is noisy with

metallic clangs.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the ball valve and release the pressure.

Open the drain valve and release the water within

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure (8 bar or 116 PSI) and

the safety valve vents air.

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 1610A

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 3010 4610 6310 4610A 1610A 4620A 1675A 1650A...

Page 2: ...tenAnce _________________________________18 draining the Air tank ___________________________18 changing the Air filter__________________________18 testing for Leaks ______________________________18 A...

Page 3: ...air compressor do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFeTy INSTRuCTIONS Safety messages Signal Words DANGER Moving parts can cause sever...

Page 4: ...the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are c...

Page 5: ...extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and p...

Page 6: ...or becomes damaged turn off the power and drain the tank 4 Motors cannot be more than 10 lower or higher than the standard voltage 5 When the compressor is running do not touch its hot surfaces Routin...

Page 7: ...s hot surfaces Routine maintenance 1 Always listen for unusual sounds vibrations or high pitched noises 2 Open the drain valves to empty the air tank at least once per day Weekly maintenance 1 Clean t...

Page 8: ...ten for unusual sounds vibrations or high pitched noises 2 Open the drain valves to empty the air tank at least once per day Weekly maintenance 1 Clean the air filter weekly Replace it with a new one...

Page 9: ...r 27 Leading out Line Guard Circle 46 Support II 65 Cushion Foot 9 Cylinder Obturating Ring 28 Rotor Pin 47 1 4 Quick Connect 66 Washer 10 Cylinder Head Obturating Ring 29 Motor Screw 48 unloading Nut...

Page 10: ...Wire 7 Pressure Plate Screw 27 Leading out Line Guard Circle 47 Power Cord with Plug 8 Cylinder 28 Motor Screw 48 Nut 9 Cylinder Obturating Ring 29 Spring Washer 49 Washer 10 Cylinder Head Obturating...

Page 11: ...e Switch 7 Pressure Plate Screw 27 Leading out Line Guard Circle 47 Capacitor 8 Cylinder 28 Rotor Pin 48 Capacitor Cover 9 Cylinder Obturating Ring 29 Motor Screw 49 Check Valve 10 Cylinder Head Obtur...

Page 12: ...ng 29 Holding Screw 49 Air Filter 69 Cushion Foot 10 Plate Pinch 30 Cheese Head Screw 50 Support II 70 Washer 11 Pressure Plate Screw 31 Crank Case 51 1 4 Quick Connect 71 bolt 12 Cylinder 32 Leading...

Page 13: ...Case 45 Pressure Gauge 64 bolt 8 Cylinder 27 Leading out Line Guard 46 Connecting bar 65 Power Cord with Plug 9 Cylinder Obturating Ring 28 Rotor Pin 47 Safety Valve 10 Cylinder Head Obturating Ring...

Page 14: ...or n Owner s Manual n Air Filter Assembly n Attach the air filter to the top left side of motor head Screw air filter into the motor head model 6310 package contents n Air Compressor n Owner s Manual...

Page 15: ...articulates are in the air This will damage the motor and impair proper operation ImportAnt Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal...

Page 16: ...ic material and is able to function without lubrication for a long time n Compressed air discharges in the air tank A pressure meter displays the pressure inside the tank When the pressure inside the...

Page 17: ...burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT pla...

Page 18: ...gasoline or alcohol Always keep parts clean from dirt and dust for better performance Adjusting the pressure Switch The pressure switch is used to control the automatic stop and start function of the...

Page 19: ...s not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage correspond...

Page 20: ...Pressure Control Meter 2 2 2 universal Quick Connectors 2 2 1 Thermal Overload Protector yes yes yes dimensions Length 19 3 inches 49 0 cm 17 3 inches 43 9 cm 23 6 inches 59 9 cm Width 16 9 inches 43...

Page 21: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusi...

Page 22: ...tions or in applications not recommended by California Air Tools Inc 7 Normal wear 8 The use of accessories or attachments not recommended by California Air Tools Inc 9 Acts of God The application of...

Page 23: ...f Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number __________...

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