Calex ExTemp Series Operator'S Manual Download Page 2

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INTRODUCTION

ExTemp intrinsically safe non-contact infrared temperature sensors measure the temperature 

of an area of the surface of a solid or liquid, and transmit this as a two-wire, linear 4-20 mA 

output.
Temperature ranges from -20°C to 1000°C are available. All models have an adjustable 

emissivity setting, and may be used to measure a wide variety of target materials, including 

food, paper, textiles, plastics, leather, tobacco, pharmaceuticals, chemicals, rubber, coal, 

asphalt and paint.
A choice of precision optics is available to measure small or large targets at short or long 

distances.
The optional LCT Loop Configuration Tool (USB adapter) and free software allow the 

ExTemp to be connected to a PC for temperature indication, sensor configuration and data 

acquisition.
These sensors are designed primarily for use in hazardous areas in conjunction with a 

suitable safety barrier or isolator. All models have been certified Intrinsically Safe for use 

in gas and dust hazardous areas by Certification Management Ltd. They comply with the 

European ATEX Directive 2014/14/EU and are covered by certificates for IECEx (international) 

and TIIS (Japan).

IMPORTANT INFORMATION FOR USE:

Voltage 

MUST

 be supplied by a suitably rated safety barrier or isolator.

For re-configuration of the sensor, the LCT 

MUST 

be connected in the safe area, behind the 

protection of a safety barrier or isolator.
The ExTemp dust certification relies upon the ingress protection provided by the device 

enclosure and therefore the device 

MUST NOT 

be opened. Care should be taken to avoid 

inadvertently loosening the cable gland when tightening locknuts.
Do not attempt to repair a faulty unit. Contact the vendor to arrange a return. 

CONFORMANCE TO REQUIREMENTS

This product has passed a high voltage withstand test up to 700 VDC.
This product utilises the reduced creepage and clearance distances of ANNEX F by meeting 

the requirements of 

IP65

 and an 

Overvoltage Category I

.

SAFETY PARAMETERS: 

The device must not be used outside of the ambient temperature range (Ta) or subjected to 

voltages, current or power greater than those listed below, in order to ensure safe operation 

of the device:

Ui  =   28 V

Ta  =   -20°C to +70°C

Ii   =   93 mA

Ci   = 

8 nF

Pi   =   650 mW

Li   =   0 mH

INTRINSIC SAFETY CERTIFICATION

All models of the ExTemp have been issued an ATEX (CML 14ATEX2079) Certificate for use in 

both gas and dust explosive atmospheres in above ground installations.
Given the ExTemp conforms to the highest level of protection ‘ia’, it is suitable for use in all 

Zones. The maximum energy stored in the device and the maximum surface temperature in 

both normal operation, and under fault conditions, also make the ExTemp suitable for use 

within all Gas and Dust Groups with a temperature rating of T4 or lower.
Tables 1, 2 and 3 describe the ATEX Gas and Dust Groups, Gas and Dust Zones, and gas 

ignition temperature classifications in which the ExTemp is suitable:

Summary of Contents for ExTemp Series

Page 1: ...ExTemp Series Intrinsically Safe Infrared Temperature Sensor and LCT Loop Configuration Tool Operator s Guide ...

Page 2: ...on of a safety barrier or isolator The ExTemp dust certification relies upon the ingress protection provided by the device enclosure and therefore the device MUST NOT be opened Care should be taken to avoid inadvertently loosening the cable gland when tightening locknuts Do not attempt to repair a faulty unit Contact the vendor to arrange a return CONFORMANCE TO REQUIREMENTS This product has passe...

Page 3: ...casionally in normal operation 22 Explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but if it does occur will only persist for a short period Group Definition Supported Gas IIA e g Propane IIB e g Ethylene IIC e g Hydrogen Dust IIIA Combustible flyings IIIB Non conductive dusts IIIC Conductive dusts Table 1 Gas and Dust Zones in which...

Page 4: ...m User Configurable C Configurable via optional USB adapter General Temperature Range 20 C to 1000 C see table of Model Numbers Output 4 to 20 mA Minimum Temperature Span 100 C Maximum Temperature Span 1000 C Field of View See table of Model Numbers Accuracy 1 C or 1 whichever is greater Repeatability 0 5 C or 0 5 whichever is greater Emissivity Setting Range 0 20 to 1 00 pre set to 0 95 Emissivit...

Page 5: ... to 70 C Operating range Relative Humidity Max 95 non condensing CE Marked Yes RoHS Compliant Yes Hazardous Area Classification ATEX Classification Ex II 1GD IECEx Classification Gas Ex ia IIC T4 Ga IECEx Classification Dust Ex ia IIIC T135 C IP65 Da Ambient Temperature Rating 20 C Ta 70 C Maximum DC Input Voltage Ui 28 V Maximum Input Current Ii 93 mA Maximum Input Power Pi 650 mW Maximum Interna...

Page 6: ...own below with a larger measured spot size INSTALLATION AND MAINTENANCE The installation process consists of the following stages 1 Preparation 2 Mechanical installation 3 Electrical installation Please read the following sections thoroughly before proceeding with the installation 11 0 0 Spot Dia inches Spot Dia mm Distance Sensor to object inches Distance Sensor to object mm 61 9 111 9 0 5 2 4 4 ...

Page 7: ... In these types of environment the air purge collar should be used to help keep the lens clean Electrical Interference To minimise electromagnetic interference or noise the sensor should be mounted away from motors generators and such like Wiring Check the distance between the sensor and the indicating controlling device If necessary the sensor can be ordered with a longer cable attached Contact C...

Page 8: ...ng The optional air purge collar is used to keep dust fumes moisture and other contaminants away from the lens It must be screwed on fully Air flows into the hose barb fitting and out of the front aperture Air flow should be no more than 5 to 15 litres min Clean or instrument air is recommended ...

Page 9: ...arkings Wire Identity 1 PWR 2 PWR Table 4 Wire Identification CONFIGURATION All models are configurable via the optional USB adapter Loop Configuration Tool model LCT and free CalexConfig configuration software The LCT has hook type connectors and may be connected to the 4 20 mA loop as shown above The LCT USB adapter is not certified for use in hazardous areas It must only be connected on the saf...

Page 10: ... Hold Mode to Peak or Valley and setting the hold period This is useful if the temperature reading is interrupted by gaps between moving objects or by an obstruction Default setting OFF Emissivity and Compensation From the Settings menu go to Emissivity and Compensation Emissivity Setting Enter the emissivity of the target Target emissivity can be determined experimentally or estimated using an em...

Page 11: ...ct us for further advice LENS CLEANING Keep the lens clean and dry at all times Any foreign matter on the lens would affect measurement accuracy Blow off loose particles if not using the air purge accessory with an air puffer If dust or condensation continuously forms on the lens consider fitting an air purge collar TROUBLESHOOTING Symptom Probable Cause Solution No output No power to sensor Check...

Page 12: ...afe side of a suitable certified Intrinsically Safe barrier or isolator Do not attempt to repair a faulty unit Contact the vendor to arrange a return ELECTRICAL CONNECTION Connect the device to the 4 to 20 mA measurement loop via the hook type connectors For reliable communications the total resistance RL on the 4 to 20 mA loop should be within the range specified on the connection diagrams You ma...

Page 13: ...pending on whether or not this internal resistance is used Configuration A 400 Ω RL 800 Ω not using the internal resistance 11 12 RL LCT 4 20 mA MTL5541 11 12 RL LCT MTL5541 10 220 Ω 4 20 mA 2 RL LCT MTL7706 1 Earth pin Configuration B 180 Ω RL 580 Ω using the internal resistance EXAMPLE BARRIER MODEL MTL7706 200 Ω RL 800 Ω ...

Page 14: ...the Settings menu The default password is 1234 MAINTENANCE AND TROUBLESHOOTING Our technical support engineers are available for application assistance calibration repair and solutions to specific problems Contact our Service Department before returning any equipment In many cases problems can be solved over the telephone Contact us for further advice GUARANTEE Calex guarantees each instrument it ...

Page 15: ...ock Clear graph Exit Unlock Graph Change Password Settings Apply save and exit Select connected sensor Emissivity Compensation Temperature List Temperature Display 4 to 20 mA Output Processing Default Password 1234 Connection List ...

Page 16: ...Issue O Aug 2018 Calex Electronics Limited PO Box 2 Leighton Buzzard Bedfordshire England LU7 4AZ Tel 44 0 1525 373178 Fax 44 0 1525 851319 Email mail calex co uk Online www calex co uk ...

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