Calex CME20G Service Manual Download Page 14

5-4

Alignment and Adjustments

1) Pour 275±15cc of 20±5˚C(68±9˚F)  water in a

beaker which is graduated to 600cc, and place
the beaker in the center of the oven.

2) Start to operate the oven and measure the

leakage by using a microwave energy survey
meter.

3) Set survey meter with dual ranges to 2,450MHz.
4) When measuring the leakage, always use the 2

inch spacer cone with the probe. Hold the probe
perpendicular to the cabinet door. Place the
spacer cone of the probe on the door and/or
cabinet door seam and move along the seam, the
door viewing window and the exhaust openings
moving the probe in a clockwise direction at a rate of 1 inch/sec. If the leakage testing of the cabinet door
seam is taken near a corner of the door, keep the probe perpendicular to the areas making sure that the
probe end at the base of the cone does not get closer than 5cm to any metal. If it gets closer than 5cm,
erroneous readings may result.

5) Measured leakage must be less than 4mW/cm

2

, after repair or adjustment.

5-13 Leakage Measuring Procedure

5-10 Procedure for  Measurement of Microwave Energy Leakage

5-12 Note on Measurement

5-11 Check for Microwave Leakage 

5-13-1 Record keeping and notification after measurement

1) After adjustment and repair of a radiarion preventing device, make a repair record for the measured

values, and keep the data.

2) If the radiation leakage is more than 4 mW/cm

after determining that all parts are in good condition,

functioning properly and the identical parts are replaced as listed in this manual notift that fact to ;

CENTRAL SERVICE CENTER

5-13-2 At least once a year have the microwave energy survey meter checked for accuracy by its

manufacturer.

1.  Remove the outer panel. 
2.  Pour 275±15cc of 20±5˚C(68±9˚F) water in a

beaker which is graduated to 600cc, and
place the beaker   in the center of the oven.

3.  Start the oven at the highest power level.
4.  Set survey meter dual ranges to 2,450MHz.
5. Using the survey meter and spacer cone as

described above, measure  arnear the
opening of magnetron, the surface of the air
guide and the surface of the wave guide as
shown in the following photo.( but avoid the
high voltage components.)  The neading
should be less than 4mW/cm

2

.

1) Do not exceed the limited scale.
2) The test probe must be held on the grip of the handle, otherwise a false reading may result when the

operator's hand is between the handle and the probe.

3) When high leakage is suspected, do not move the probe horizontally along the oven surface; this may

cause damage to the probe.

4) Follow the recommendation of the manufacturer of the microwave energy survey meter.

Maximum allowable leakage is 5mW/cm

2

.

4mW/cm

2

is used to allow for measurement and meter accuracy

Summary of Contents for CME20G

Page 1: ...ual MICROWAVE OVEN CONTENTS 1 Precaution 2 Specifications 3 Operating Instructions 4 Disassembly and Reassembly 5 Alignment and Adjustments 6 Troubleshooting 7 Exploded Views and Parts List 8 PCB Diag...

Page 2: ...inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections d Any defective or misadjusted com...

Page 3: ...uld remove their watches while repairing an MWO 11 To avoid any possible radiation hazard replace parts in accordance with the wiring diagram Also use only the exact replacements for the following par...

Page 4: ...the negative terminal of the high voltage capacitor to the oven chassis Use a screwdriver 3 High voltage is maintained within specified limits by close tolerance safety related components and adjustme...

Page 5: ...R SOURCE 230V 50HZ AC POWER CONSUMPTION MICROWAVE 1 400W GRILL 1 100W OUTPUT POWER FROM100 TO850W 6 LEVEL POWER IEC 705 TEST PROCEDURE OPERATING FREQUENCY 2 450MHz MAGNETRON OM75PH 31 COOLING METHOD C...

Page 6: ...TON INSTANTREHEAT COOK SELECTION 1 2 3 h 10 min min 1 min 10 s Kg g Auto 1 2 3 4 30 s AUTO DEFROST SELECTION 3 Operating Instructions 3 1 Control Panel 3 2 Features External Views VENTILATION HOLES GR...

Page 7: ...ot hit any adjacent parts or it may be damaged NOTE2 When replacing the magnetron be sure to remount the magnetron gasket in the correct position and make sure the gasket is in good condition 1 Discha...

Page 8: ...e door assembly Following the procedure as shown in the figure insert and bend a thin metal plate between Door E and Door A until you hear the tick sound 1 Insertion depth of the thin metal plate shou...

Page 9: ...hree switches operate properly check if any other part such as the control circuit board blower motor or high voltage transformer is defective 4 4 Replacement of Fuse 4 5 Replacement of Drive Motor Di...

Page 10: ...PC connector make sure that the holes on the connector are properly engaged with the hooks on the Plastic Fastener 1 Window display should not be disassembled as its mounting tabs will be broken If re...

Page 11: ...minal and magnetron case should read open 1 The low voltage transformer is located on the control circuit board 2 Remove the low voltage transformer from the PCB Ass y and check continuity 3 Normal re...

Page 12: ...y adjust the Latch Body by moving it so that the oven door will not have any play in it Check for play in the door by pulling the door assembly Make sure that the latch keys move smoothly after adjust...

Page 13: ...sel with water 2 Stir water in glass vessel with thermometer and record glass vessel s temperature T1 10 1 C 3 After moving the water into another glass vessel place it in the center of the cooking tr...

Page 14: ...arion preventing device make a repair record for the measured values and keep the data 2 If the radiation leakage is more than 4 mW cm2 after determining that all parts are in good condition functioni...

Page 15: ...ective monitor switch NOTE1 4 Shorted HVCapacitor 5 Shorted HVTransformer NOTE2 NOTE 1 All of these switches must be replaced at the same time refer to adjustment instructions Check continuity of powe...

Page 16: ...an and fan motor Tighten screws of fan motor 2 Loose screws on H V Transformer Tighten screws of H V Transformer 3 Shorted H V Diode Replace H V Diode Turntable motor does not rotate 1 Open or loose w...

Page 17: ...ed Views 7 1 M1 M4 M5 M27 M25 M36 C1 C2 C3 C4 C5 C6 C7 M30 M31 M33 M29 M32 M28 M3 M2 M18 M26 M17 M6 M7 M9 M8 M20 M21 M22 M23 B1 B2 B4 B3 M11 M44 M12 M14 C8 M13 M37 M38 M39 M40 M15 M34 M19 M35 M10 D6 D...

Page 18: ...1 MG TCO M21 OM75PH 31 ESS ASSY MAGNETRON OM75PH 31 ESS 1 M22 DE71 60457A COVER AIR PP T1 7 W115 5 L150 WHT 3RD W0 1 M23 DE93 20101A ASSY BODY LATCH 3RD 0 7 P BUTTON PP 1 M24 DE66 90113A LEVER DOOR P...

Page 19: ...o Parts No Description Specification Q ty Remarks C 1 DE66 20281A BUTTON PUSH ABS 15g T2x37x86 WHT 3RD W B D 1 C 2 DE61 70076A SPRING BUTTON HSWR PI0 6 1 C 3 DE34 00018B SWITCH MEMBRANE PET CME20G CE2...

Page 20: ...10082H SCREW A 2S 4X12 TOOTHED 1 COVER AIR DE60 10082H SCREW A 2S 4X12 TOOTHED 4 OUT PANEL DE60 10098A SCREW ASSY TAP TITE PH TC M4X8 SWRCH18A ZPC2 GLD W 1 CVT TCO DE60 10098A SCREW ASSY TAP TITE PH...

Page 21: ...8 P C B Diagrams 8 1 P C B Diagrams 8 1...

Page 22: ...M 5 R03 R04 R06 R07 R31 P19 2001 000429 R CARBON 1KOHM 5 1 8W AA TP 1 8X3 2MM 2 R32 R33 P20 2001 000435 R CARBON 1MOHM 5 1 8W AA TP 1 8X3 2MM 1 R25 P21 2001 000515 R CARBON 220OHM 5 1 8W AA TP 1 8X3 2...

Page 23: ...Y G YELLOW GREEN BLU BLUE ORG ORANGE YEL YELLOW COOK OFF WIRING COLOR 1 INPUT 230V 2 DOOR OPEN 3 LAMP ON 4 P C B PATTERN 5 P C B IN OUT POINT MAGNETRON FA F RED RED RED RED SYMBOL COLOR BRN BROWN BLK...

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