CALEFFI GEO 110 Series Installation And Commissioning Manual Download Page 1

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Distribution manifold for geothermal systems

88156.01

www.caleffi.com

110 series

INSTALLATION AND COMMISSIONING MANUAL

CONTENTS

Warnings
Product range
Technical specifications

Characteristic components
Package content

Pre-assembled manifold
Right-side version installation
Mounting brackets - manifold

Shut-off valves installation

Branch circuits connection

Closing and opening
shut-off and regulating valves

Left-side version installation
Modular manifold

Filling the circuit

8-9

Hydraulic test
Commissioning and circuit balancing

Shut-off valve fitted for flow rate measuring sensor
with Vortex effect - 111 series

Balancing valve 112 series

Float flow meter 113 series
Installation in external pocket

Accessories

15-16

Function

The CALEFFI GEO

110 series manifolds are used for the

control and distribution of medium in closed circuit

geothermal plants.

In circuits with geothermal heat pump the thermal medium

is generally a mixture of water and anti-freeze fluid since

the temperatures can be extremely low. The components

are made with high-performance materials for this type of

application.

They are supplied pre-assembled, complete with end

fittings and temperature gauges, or in ready-to-assemble

modules.

Summary of Contents for GEO 110 Series

Page 1: ... test Commissioning and circuit balancing 11 Shut off valve fitted for flow rate measuring sensor with Vortex effect 111 series 12 Balancing valve 112 series 13 Float flow meter 113 series Installation in external pocket 14 Accessories 15 16 Function The CALEFFI GEO 110 series manifolds are used for the control and distribution of medium in closed circuit geothermal plants In circuits with geother...

Page 2: ...ust be made while taking the operational characteristics of both units into consideration An incorrect coupling could compromise the operation of the device and or system The unit must be installed in an environment where any leakage would not cause personal injury or property damage Leave this manual as a reference guide for the user Dispose of the product in compliance with current legislation P...

Page 3: ...al and clamping Package content The package contains modules for flow and return manifold 8 stainless steel rods including screws and bolts for clamping seal end fitting and closure plates with corresponding insulation 2 automatic air vents 2 fill drain cocks 2 temperature gauges with pockets pair of stainless steel brackets with corresponding wall anchors for wall fixing assembly instructions set...

Page 4: ...as locks to connect the manifold to the brackets 3 Connect the manifolds to the brackets using the quick coupling before mounting the brackets on the wall If necessary the manifolds can be connected without the insulation inserted on the end fitting so that the screws for connecting the manifold to the brackets remain visible PRE ASSEMBLED MANIFOLD The pre assembled manifold is supplied in the rig...

Page 5: ...ts to the wall using the mounting slots If more convenient the brackets can be installed on the wall first then connect the manifold to the brackets 2 Uncouple the flow manifold the one with medium flowing from the geothermal probes to the heat pump and connect the regulating valves The manifold is fitted for use with three different circuit balancing systems 6 Determine the manifolds flow directi...

Page 6: ...end stop Snugly tighten the locking nut Do not disassemble the fitting and then put the elements on the pipe 3 In all three situations simply position the seal and fully tighten the nut on the manifold outlet 2 To make it easier to insert the pipe into the DECA fitting uncouple the shut off balancing valve from the manifold couple the pipe to the fitting and then reconnect the valve to the manifol...

Page 7: ...ve is fully closed A when the stem is turned 90 anti clockwise to the end stop and the slot is parallel with the valve axis this indicates that the valve is fully open B When the control lever is in the vertical position the ball is open and the medium is flowing A When the lever is in the horizontal position the ball is closed the seats ensure a tight seal and impede the flow of medium B 5 Connec...

Page 8: ...peat the tightening sequence several times To mount the manifold on the brackets follow the instructions under Mounting brackets manifold 7 Install the drain fully into the lower connection and the pocket for the temperature gauge into the front connection 8 Reassemble the manifold by alternately inserting a seal and a module using the studs as a reference the studs on each module should be aligne...

Page 9: ...acing the inside and the tightening nuts MODULAR MANIFOLD The distribution manifold has been designed so that it is easy to mount on a bench Since the manifold is reversible it can be mounted with the main connections on the right or left depending on the heat pump position The following instructions refer to the manifold with right side connections although it is also possible to mount the left s...

Page 10: ...lves in the first circuit and repeat the same sequence of operations for all the other circuits 3 Connect the system testing pump to the fill cock on the flow manifold and a drain pipe to the cock on the return manifold Direct the drain pipe into a container if the medium in the system contains glycol 4 Fill the first circuit by opening the corresponding valves making sure that all the air in the ...

Page 11: ...sioning and circuit balancing 1 Open all the circuit shut off valves and the ball valves on the main pipes if any 2 Let the medium circulate so as to completely eliminate the air in the system 3 Balance the circuits by operating the regulating valves or shut off valves based on the configuration of the manifold 4 Bring the circuit up to pressure to a maximum of 10 bar for the set period of time Du...

Page 12: ...t is correctly positioned by means of the holder tabs The tabs when seated must slide underneath the sealing profile when the sensor rotates 8 Insert the spacer so as to ensure the correct position of the ring and turn the control knob to the closed position 7 Insert the measuring sensor and retain it with the seal ring 9 Open the ball using the specific knob These operations must also be repeated...

Page 13: ...e ring 2 to open the obturator that shuts off the flow of medium in the flow meter 3 under normal operating conditions After balancing disconnect the electronic meter and put the shut off valves back into their standard operating condition as follows 10 Close the valve using the specific knob and take out the sensor by removing the ring stop and the seal ring Repeat the operations for all the circ...

Page 14: ... the upper connection 3 Close the insulation making holes where necessary 4 Fully install the air vent in the central connection Float flow meter 113 series 1 Adjust the flow rate by using a 9 mm fixed hex spanner on the ball valve 2 The flow rate can be read on the graduated scale in correspondence with the upper edge of the float 3 Carry out the balancing operations on all circuits To obtain the...

Page 15: ...ermal conductivity DIN 52612 at 0 C 0 038 W m K at 40 C 0 045 W m K Coefficient of resistance to steam DIN 52615 1 300 Working temperature range 0 100 C Reaction to fire DIN 4102 class B2 Ø 25 Ø 32 Ø 40 Application 112001 112003 Code Code Ø 25 Ø 32 Application 111620 111630 111640 Ø 25 Ø 32 Ø 40 Connection Ø 25 Ø 32 Ø 40 Application 111 Ball shut off valve fitted for integrated flow rate measuring...

Page 16: ...mbient temperature range 10 55 C Medium water glycol solutions saline solutions Max percentage of glycol 50 A saline solution can be used as the medium changing the provided pressure gauge with the stainless steel version code 557596 Code 115080 900 x 860 x 175 Dimensions h x b x d 115 Box for coupling with instrument holder anchoring base 115 series Made of painted steel Composed of outer casing ...

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CALEFFI GEO 110 Series, Installation And Commissioning Manual

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