CALEFFI 5231 Series Installation And Commissioning Manual Download Page 6

Use

Caleffi 5231 series thermostatic mixing valves are designed to be installed at the hot water 
heater and cannot be used for tempering water temperature at fixtures as a point-of-use 
valve. They are not designed to provide scald protection or chill protection service and 
should not be used where ASSE 1070 devices are required. Wherever a scald protection 
feature is required, ASSE 1070 certified mixing valves need to be installed. For safety 
reasons, it is advisable to limit the maximum mixed water temperature to 120°F.

Instantaneous production of hot water

Caleffi 5231 series thermostatic mixing valves are designed for use on domestic water heaters that 
have storage. The valve may deliver fluctuating mixed temperatures when used on instantaneous 
domestic water heaters.

Installation

Before installing a Caleffi 5231 series thermostatic mixing valve, the system must be inspected to 

ensure that its operating conditions are within the range of the mixing valve, checking, for example, 

the supply temperature, supply pressure, etc.

Systems where the Caleffi 5231 series thermostatic mixing valve is to be installed must 

be drained and cleaned out to remove any dirt or debris which may have accumulated 

during installation. 
Failure to remove  dirt or debris may affect performance and the manufacturer’s product 

guarantee. Softened water use is highly recommended as the warranty is voided if used 

on water with hardness greater than 10 grains. 
The installation of filters of appropriate capacity at the inlet of the water from the mains 

supply is always advisable. 
In areas which are subject to highly aggressive water, arrangements must be made to 

treat the water before it enters the valve. 

Caleffi 5231 series thermostatic mixing valves must be installed in accordance with the diagrams 

in this manual, taking into account all current applicable standards.
Caleffi 5231 series thermostatic mixing valves can be installed in any position, either vertical or 

horizontal.    
The following are shown on the mixing valve body:
- Hot water inlet, “H”. 

- Cold water inlet, “C”. 

- Mixed water outlet, unmarked.
In systems with thermostatic mixing valves, check valves must be installed to prevent undesirable 

fluid backflow. The 5231 series valves, codes listed in this instruction sheet, do not contain integral 

check valves, so those must be sourced separately. Caleffi offers inlet port check valve assemblies 

separately, for field installation only to 5231 series valve.
It is essential that access to the valve is totally unobstructed for any maintenance which may be 

required to the valve or connections. The piping from/to the valve must not be used to support the 

weight of the valve itself.

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Installation Tip

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5231 MixCal

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Summary of Contents for 5231 Series

Page 1: ...cal characteristics Materials body DZR low lead brass 0 25 lead content shutter PPSG40 springs stainless steel seals peroxide cured EPDM check valve extension field installed stainless steel www calef...

Page 2: ...operate correctly and may endanger the user CAUTION Make sure that all the connecting pipework is water tight CAUTION When making the water connections make sure that the pipework connecting the therm...

Page 3: ...des syst mes conform ment aux codes et r glements locaux ATTENTION Siler ducteurdepression termostaticoregolabile n estpasinstall mis en service et entretenu correctement selon les instructions conten...

Page 4: ...20 F 11 C to ensure the correct operation and maximum pressure difference between the hot and cold inlet parts no greater than 2 1 ratio Softened water use is highly recommended as the warranty is vo...

Page 5: ...10 2 0 5 0 115 172 75 Flow should never exceed standards for pipe size and material Size Connection Model Min Flow GPM Max Flow GPM CV 1 NPT 523160A 4 4 40 7 1 Sweat 523168A 4 4 40 7 1 NPT 523170A 4...

Page 6: ...s may affect performance and the manufacturer s product guarantee Softened water use is highly recommended as the warranty is voided if used on water with hardness greater than 10 grains The installat...

Page 7: ...1 1 4 NPT 4 1 8 8 1 4 7 3 4 4 5 16 3 3 8 7 0 523177A 1 1 4 SWT 3 3 8 6 3 4 7 5 8 4 1 8 3 3 8 9 0 523178A 1 1 4 SWT 3 3 8 6 3 4 7 3 1 2 3 3 8 7 0 523180A 1 1 2 NPT 5 1 8 10 1 4 9 3 16 5 7 16 3 3 4 17 5...

Page 8: ...5 16 3 3 8 9 0 1 1 4 SWT 4 3 4 9 5 8 7 5 8 4 1 8 3 3 8 11 0 1 1 4 SWT 4 3 4 9 5 8 7 3 1 2 3 3 8 9 0 NA10367 1 1 2 NPT 7 3 8 14 3 4 9 3 16 5 7 16 3 3 4 19 1 1 2 SWT 6 1 4 12 5 8 8 1 8 4 3 8 3 3 4 19 2...

Page 9: ...ptor fits high flow 5231 series mixing valves Removable gauge fits into temperature well Gauge dial is 2 diameter and scale from 30 210 F Low lead brass body Code Description Lbs NA10315 1 sweat with...

Page 10: ...xed water temperature to 120 F in domestic hot water systems Maintenance Service tests should be carried out regularly to monitor the mixing valve performance as deterioration of performance could ind...

Page 11: ...LEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 CALEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6 4 2 T Key to symbols Safetyrelief valve Check valve Isolation valve Expansion vessel Filter Pump...

Page 12: ...fitted Replace faulty check valves Fluctuating mixer water temperature a Erratic supply temperatures at the inlets of the valve b Starvation of the water supplies at the inlets of the valve c Incorrec...

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