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Installation

The Caleffi 2522HP series must be installed by a licensed plumber. The installer has a duty of

care to ensure that all aspects of the installation comply with the AS/NZS 3500, appropriate

Codes of Practice and/or local government requirements.

Prior to the installation of the Caleffi 2522HP series valve, the system must be checked to

ensure that the

system operating conditions fall within the recommended operating range

of the valve, i.e. verify supply temperatures, supply pressures, risk assessments, etc.

Also, be aware of all current legislation, e.g. the maximum distance from the outlet of the valve to

any terminal fitting, etc.

The supply system must be thoroughly flushed and cleaned to remove any debris which may

accumulate during the installation. Failure to remove any debris will affect the performance and

may void the manufacturer’s warranty.

In areas that are subject to high levels of aggressive water, provision must be made to treat the

water prior to it entering the valve.

The valve can be installed in any position, vertical or horizontal. To allow for maintenance, it is

important that access to the valve and fittings is not impeded.

The hot and cold water supplies must be connected to the valve strictly in accordance with the

indications on the body of the valve.

The inlets of the valves are clearly marked with the letter H (Hot) and C (Cold).

The outlet is marked with the word MIX.

Where one or both of the incoming supply pressures are excessive, a Caleffi pressure reducing

valve should be fitted to reduce the pressure(s) to within the limits as quoted previously.

Any tempering valve should be installed with isolating valves, line strainers and check valves

at both the inlets.

The Caleffi 2522HP series is supplied complete with line strainers and check valves at the hot

and cold inlets. Strainers prevent debris from entering the valve and the check valves at both

hot and cold inlets prevent cross-connection.

Installing isolating valves should be considered so the valve can be isolated during

commissioning or if servicing is required.

The pipework must not be used to support the weight of the valve.

If the valve is not installed correctly then it will not function correctly and may put the user in

danger.

Installation diagram

Pressure

reducing valve

(if required)

Isolating

valve

Isolating

valve

Strainer

& check

valve

Strainer

& check

valve

T

Pressure

reducing valve

(if required)

Temperature

limiting valve

(if required)

HOT SUPPLY

COLD SUPPLY

MIXED

OUTLET

T < 50

C

AS4032.2

Cof

C02466

6

Summary of Contents for 252212HP

Page 1: ...meet the requirements of AS 4032 2 2005 Tempering valves and end ofline temperature actuated devices This particular series of tempering valves has been developed primarily for installation in solar h...

Page 2: ...erature 55 C Maximum hot inlet temperature 100 C Maximum working pressure static 1400 kPa Maximum working pressure dynamic 500 kPa Minimum working pressure dynamic 20 kPa Maximum unbalanced dynamic su...

Page 3: ...water entering the valve If there are variations of temperature or pressure at the inlets the internal element automatically reacts attempting to restore the original temperature setting Thermal shut...

Page 4: ...er heater In order to maintain the set temperature the tempering valve must have a minimum flow rate of 4 l min When used in instantaneous hot water systems the most stable conditions are achieved wit...

Page 5: ...5 8 7 4 1 2 6 9 1 CAP 3 4 7 9 8 5 6 3 2 VALVE BODY UNION NUT GASKET INSERT CHECK VALVE TAIL PIECE BODY INSERT STRAINER TEMPERATURE ADJUSTMENT SPINDLE LOCKING NUT Exploded diagram KIT A 5...

Page 6: ...The hot and cold water supplies must be connected to the valve strictly in accordance with the indications on the body of the valve The inlets of the valves are clearly marked with the letter H Hot an...

Page 7: ...lar system MAINS SUPPLY System without recirculation System with recirculation MAINS SUPPLY MAINS SUPPLY HOT WATER STORAGE HEATER HOT WATER STORAGE HEATER SOLAR HOT WATER STORAGE 7 Application diagram...

Page 8: ...commissioned The temperature setting can be adjusted by removing the cap and rotating temperature adjustment spindle We suggest that the following sequence is followed when commissioning the valve a...

Page 9: ...9 1 2 3 4 Temperature adjustment Remove the cap Direction of temperature adjustment Temperature adjustment Lock adjustment spindle with locking nut...

Page 10: ...should be removed for cleaning by unscrewing the inlet union nuts and carefully pulling apart the connecting pipework B The built in check valves 7 can be accessed in a similar way to A Ensure freedom...

Page 11: ...Starvation of the water supplies at the inlets of the valve c Incorrect commissioning of the valve a Insufficient water supplies b Fluctuations in supply pressures temperatures c Adverse effect create...

Page 12: ...highly aggressive water in accordance with the current legislation treat the water before it enters the tempering valve This will avoid damage to the valve If the tempering valve is not installed comm...

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