Caldertech Uniprep 4 XL Operating Instructions Manual Download Page 1 | Manualshive

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Designed and Manufactured in the UK

Uniprep 4 XL

Rotary Scraping Tool

Operating Instructions

Product Code: 01-05-010

Revision: 0

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Summary of Contents for Uniprep 4 XL

Page 1: ...Designed and Manufactured in the UK Uniprep 4 XL Rotary Scraping Tool Operating Instructions Product Code 01 05 010 Revision 02 ...

Page 2: ... product and instruction manual is held by Caldervale Technology Ltd Any technical specifications or illustrations part of this manual cannot be reproduced used illicitly or distributed in any form for competitive purposes Helping you make the right connections ...

Page 3: ...ontents Contents 01 Introduction 02 02 Safety Instructions 03 03 Operation 04 04 Removal After Completion 06 05 Specifications 07 06 Parts Diagram 08 07 Warranty Information 10 08 Certificate of Conformity 12 09 Service and Repair 13 10 Decommissioning and Disposal 13 ...

Page 4: ...urface preparation tooling for the scraping of polyethylene PE pipe and forms a part of the product to which it relates It should be kept for the life of the product Any amendments issued by Caldervale Technology Ltd should be incorporated in the text The manual should be passed to any subsequent holder or user of this product Before Using It is important to ensure all component parts are present ...

Page 5: ... tool is being used 3 Never use the tool on pipes that are not within the specified dimensions 4 The tool tip holder spring tension is factory set and MUST NOT be tampered with without adequate training or instruction 5 Operatives should wear eye protection gloves safety headwear and footwear when using the equipment 6 A single scrape pass cannot be guaranteed to provide 100 preparation where this...

Page 6: ...oosening the tool post adjustment nut 5 position the tool post cartridge 3 to its highest position and temporarily retighten 5 4 Lower the underarm slide block 8 by turning the undercarriage adjustment clamping thumbscrew 1 5 Position the tool onto the pipe with the tool resting on the axle wheels and with the undercarriage 7 inside the bore of the pipe The end of the pipe should touch the pipe st...

Page 7: ...e cutter 6 and position the cutter 6 above the mark previously made on the pipe indicating length of peel required a further quarter turn of the thumb nut 4 will engage the feed screw drive nut with the feed screw 10 11 Pull twist a quarter turn the cutter lifting thumb nut 2 to lift the cutter tip Release the tool post adjustment nut 5 and slide the tool post down until the cutter is approximatel...

Page 8: ... screw 1 to remove the scraper from the pipe 5 Refit the protective cover to the cutter tip when not in use Storage IMPORTANT When not in use always 1 Store the tool in the tool box 2 Ensure the tool tip tension is released 3 Ensure the tool is clean and dry before storage Routine Maintenance 1 Check for correct movement and operation and lubricate moving parts at regular intervals before using 2 ...

Page 9: ... 10 6lbs Excluding tool box chains 13kg 28 7lbs Including tool box chains Product Code 01 05 010 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 Part 5 Electrofusion ancillary tooling Caldervale Technology Ltd has a policy of continuous improvement in product quality and design Caldervale Technology Ltd therefore reserves the right to...

Page 10: ... Parts Diagram 06 Part Product Code Description 1 TBC Under Arm Clamping Screw Repair Kit 2 TBC Under Arm Slide Shaft Repair Kit 3 01 02 053 Handle Repair Kit 4 TBC Undercarriage Repair Kit 06 Parts Diagram 10 9 6 15 12 7 21 20 8 1 4 19 3 2 5 16 17 11 18 14 13 ...

Page 11: ... 9 TBC Tool post Carriage 10 01 02 060 Upper Body Repair Kit 11 TBC Under Arm Body Repair Kit 12 TBC Axle End Plate Boomerang Repair Kit 13 TBC Stabilizer Shaft 14 TBC Feed Screw 15 TBC Chain Tensioning Screw kit 16 Z01 02 011 V Button 17 01 02 067 Axle Bearing Repair Kit 18 01 02 068 Undercarriage Bearing Repair kit 19 TBC Under Arm Pivot Point Repair Kit 20 TBC Short Length Roller Chain 21 TBC L...

Page 12: ...warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for products returned to Caldervale Technology Ltd for warranty service and Caldervale Technology Ltd will charge for return of the products back to the customer e This warranty statement gives the customer specific legal rights...

Page 13: ... law of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by local law the remedies provided in this warranty statement are the customer s sole and exclusive remedies e This tool has been designed for the range of pipes available at the time of its design and develo...

Page 14: ...Operating Instructions Uniprep 4 XL Rotary Scraping Tool 12 Certificate of Conformity 08 08 Certificate of Conformity ...

Page 15: ...eatment is the responsibility of the Customer This can also be achieved by returning the product back to the manufacturer if required 10 09 Service and Repair This product has no specific calibration period however periodic safety inspections should be carried out by the operator as specified in this manual if in any doubt please contact the manufacturer for further information Service and Repair ...

Page 16: ...ourt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209 1132 E sales caldertech com au W caldertech com au ...

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