Caldertech 02-31-650 Page 3 Operating Instructions Manual Download

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Operating Instructions

Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm

Contents

01. Introduction

02. Safety Instructions

03. Operation

04. Checking and Filling Oil Level

05. Troubleshooting

06. Specifications: Hydraulic Squeeze Tool 180mm / 6” IPS 10

07. Parts Diagram: Hydraulic Squeeze Tool 180mm / 6” IPS 11

08. Specifications: Hydraulic Squeeze Tool 200mm

09. Parts Diagram: Hydraulic Squeeze Tool 200mm

10. Warranty Information

11. Service and Repair

12. Decommissioning and Disposal

EU Declaration of Conformity

Certificate of Conformity

Page

Contents

Summary of Contents for 02-31-650

Page 1: ...Designed and Manufactured in the UK Hydraulic Squeeze Off Tool 63 180mm 2 6 63 200mm Operating Instructions REVISION 01...

Page 2: ...product and instruction manual is held by Caldervale Technology Ltd Any technical specifications or illustrations part of this manual cannot be reproduced used illicitly or distributed in any form for...

Page 3: ...leshooting 09 06 Specifications Hydraulic Squeeze Tool 180mm 6 IPS 10 07 Parts Diagram Hydraulic Squeeze Tool 180mm 6 IPS 11 08 Specifications Hydraulic Squeeze Tool 200mm 12 09 Parts Diagram Hydrauli...

Page 4: ...td Dewsbury The unit has rotating pre sized limiting plates that are used to limit the squeeze gap and prevent over compression of the PE pipe Important This tool should be used in accordance with the...

Page 5: ...pipe size and wall thickness rating Wrongly set buffer plates may cause insufficient or excessive pipe compression leading to pipe wall damage leakage or injury First Use Procedure Before operating th...

Page 6: ...5 The jack is fitted with a safety valve to stop overloading This is factory set and MUST NOT be tampered with 6 The tool is heavy 36 37Kg care should be taken when in use 7 To avoid injury the botto...

Page 7: ...is released The jack and squeeze bar assembly will be retracted under the pressure of the return springs 3 Remove the Bottom bar from the loops in the mainframe 4 Set the limit stop buffer plates to t...

Page 8: ...of squeeze pressure in the event of hydraulic pressure leakage in the jack Removal After Squeeze Off On completion of the squeeze off operation remove the tool as follows 1 Unscrew the check screws u...

Page 9: ...se Valve on the Hydraulic Jack in an anticlockwise direction This will release the oil pressure in the jack Storage IMPORTANT When not in use always 1 Store the tool in an upright position 2 Ensure th...

Page 10: ...tool horizontal can lead to overfilling this may severely limit the tool or render the jack inoperative Checking Oil Level Jack filler plug to be removed so oil level is visible through the small hol...

Page 11: ...check screw block Pipe not fully round after squeeze off This is normal for PE pipes Leave the pipe for a few hours to return to its original shape if this does not work we have a selection of re roun...

Page 12: ...1 17 02 31 603 2 3 4 6 IPS 02 31 604 63 90 110 125 140 160 180mm SDR 11 17 02 31 605 63 90 110 125 140 160 180mm SDR 17 02 31 606 63 90 110 125 140 160 180mm SDR 11 17 21 This unit is design and manuf...

Page 13: ...2 02 31 616 Spare Jack Kit 3 02 31 672 Spare Spring Kit 4 02 31 673 Spare Spring and Ball Bearing Kit 5 02 31 TBC Squeeze tool 200mm Spare Check Screw Kit 6 02 31 615 Spare Squeeze Plate Retaining Bo...

Page 14: ...00mm SDR 11 02 31 651 75 90 110 125 140 160 180 200mm SDR 17 02 31 652 75 90 110 125 140 160 180 200mm SDR 11 17 This unit is design and manufactured to meet the requirements of National Grid Gas Indu...

Page 15: ...1 671 Spare Jack Kit 3 02 31 672 Spare Spring Kit 4 02 31 673 Spare Spring and Ball Bearing Kit 5 02 31 674 Squeeze tool 200mm Spare Check Screw Kit 6 02 31 675 Spare Squeeze Plate Retaining Boss Kit...

Page 16: ...site warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for products returned t...

Page 17: ...the law of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by l...

Page 18: ...ch com au Decommissioning and Disposal These give the instructions for decommissioning and disposal of the equipment and confirm how it is to be taken out of service safely in respect of the Essential...

Page 19: ...75 90 110 125 140 160 180 200mm SDR 11 02 31 651 75 90 110 125 140 160 180 200mm SDR 17 02 31 652 75 90 110 125 140 160 180 200mm SDR 11 17 This declaration is issued under the sole responsibility of...

Page 20: ...t Yorkshire WF12 9BG UK CRN 2769288 ISO 9001 2015 Certified FM 30989 This document certifies that the product detailed below fully conforms to the following standard without derogation GIS PL2 7 2013...

Page 21: ...Operating Instructions Hydraulic Squeeze Off Tool 180mm 6 IPS 200mm 19 Notes...

Page 22: ...Operating Instructions Hydraulic Squeeze Off Tool 180mm 6 IPS 200mm 20 Notes...

Page 23: ......

Page 24: ...urt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209...

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