CalAmp TTU-7 Series Install Manual Download Page 8 | Manualshive

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CalAmp TTU-7 Series Install Manual Download Page 8

CalAmp | TTU-7xx Install Guide

Page 4

MBUD-0239v2

3 INTRODUCTION

This manual provides information on the basic setup and installation of the TTU-7xx device including
hardware descriptions, environmental specifications and device installation.

Before installing any TTU-7xx components, you must:



Read this document thoroughly



Collect all required materials and tools

This guide provides qualified technicians the steps required to install the TTU-7xx device. The device
collects critical asset location and operational data and transmits that data to the CalAmp FleetOutlook
application, where end-users can review the data through the application interface and generated
reports.

This document provides the installation steps for the following asset configurations:



Dry Van and Reefer Nose Mount Installation



Intermodal Container Door Screw Mount Installation



Flatbed Screw Mount Installation



Battery Replacement Procedures

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Summary of Contents for TTU-7 Series

Page 1: ...CalAmp Corp 13645 Dulles Technology Drive Herndon VA 20171 Document MBUD 0239v3 Phone 703 262 0500 Jan 2017 Fax 703 262 0380 www calamp com TTU 7xxTM Install Guide ...

Page 2: ...ion or this manual without prior notice in the interest of improving performance reliability or servicing At the time of publication all data is correct for the operation of the equipment at the voltage and or temperature referenced Performance data indicates typical values related to the particular product Product updates may result in differences between the information provided in this manual a...

Page 3: ...RIES 2 3 INTRODUCTION 4 4 TTU 7XX OVERVIEW 5 4 1 ENVIRONMENTAL SPECIFICATIONS 6 5 TTU 7XX INSTALLATION CONSIDERATIONS 7 5 1 PLAN THE INSTALLATION 7 5 2 ACTIVATION MAGNET 7 6 DRY VAN AND REEFER NOSE MOUNT INSTALLATION 8 7 CHASSIS MAGENTIC MOUNT INSTALLATION 11 8 INTERMODAL CONTAINER DOOR SCREW MOUNT INSTALLATION 15 9 FLATBED SCREW MOUNT INSTALLATION 19 10 BATTERY REPLACEMENT PROCEDURE 21 11 DE INST...

Page 4: ...n Locking Rods 17 Figure 6 Sealant Applied to Backside 17 Figure 7 Final Installation with Label Facing Down 18 Figure 8 TTU 7xx Device Label 19 Figure 9 Flatbed Nose Rail Device Mount Mount Device Where It Will Not Be Damaged 20 Figure 10 Remove Battery Cap 21 Figure 11 Disconnect the Battery Connector 22 Figure 12 Power Disconnected 22 Figure 13 Proper Alignment to Slide Battery Out and In of En...

Page 5: ...ined between the transmitter s antenna and the body of the user or nearby persons The TTU 7xx is not designed for or intended to be used in portable applications within 20 cm of the body of the user and such uses are strictly prohibited To ensure that the TTU 7xx complies with current FCC regulations limiting both maximum RF output power and human exposure to radio frequency radiation a separation...

Page 6: ...A regulatory requirements for working on elevated surfaces When installers are on the tops or roofs of equipment they should employ a fall protection system consistent with OSHA regulations 2 3 Handling Lithium Batteries The CalAmp TTU 7xx uses a lithium battery Storage CalAmp TTU 7xx batteries not installed within a 4 week period from the time of delivery must be stored in a cool dry place Store ...

Page 7: ...rdance with any and all applicable federal state and local regulations In addition verify all processes or procedures used to handle store transport and dispose of any generated waste The following waste may be generated after an installation Cloths or Paper Towels Cloths or Paper Towels with Adhesive or Degreaser Empty Adhesive and Degreaser Containers Batteries Cardboard Metal Shavings General W...

Page 8: ...ols This guide provides qualified technicians the steps required to install the TTU 7xx device The device collects critical asset location and operational data and transmits that data to the CalAmp FleetOutlook application where end users can review the data through the application interface and generated reports This document provides the installation steps for the following asset configurations ...

Page 9: ...ce incorporating next generation super sensitive GPS technology for installation in any mobile asset Superior internal antennas for both cellular and GPS eliminate the need for wired antennas and make the TTU 7xx mountable virtually anywhere on the asset for easy inexpensive installations The TTU 7xx is designed to dramatically reduce cost power and size while providing excellent field reliability...

Page 10: ...n Battery capacity 57 amp hour Battery operating voltage 3 6 volts Battery technology Lithium Field replaceable battery pack Certifications Fully certified FCC CE IC PTCRB applicable carriers Electrical Specifications Operating voltage 3 6V internal battery Power consumption Deep sleep 1 mA Sleep on network 10 mA Active standby 70 mA Physical Specifications Dimensions 2 25 x 2 25 x10 5 55 x 55 x 2...

Page 11: ...xx will void the warranty The best way to ensure a trouble free installation is to consider your options and make some decisions before you start Verify that the TTU 7xx will fit in desired location before drilling any holes Accurate data gathering and simulation of how the solution will be used Ongoing monitoring and maintenance of the device Accidental or intentional alteration of the equipment ...

Page 12: ...ate signage to indicate Lockout Tagout procedure is in process Installers should be properly trained in LOTO procedures in accordance with OSHA regulations 2 Set the parking brake 3 If the equipment is parked on an incline chock the wheels 4 Block or crib equipment that is suspended on jacks in order to prevent falling or shifting Note If Reefer follow Steps 5 8 otherwise skip to Step 9 5 Verify t...

Page 13: ...e label Figure 2 and the Trailer Number You will need both numbers to associate the device with the correct trailer in FleetOutlook 10 Select a center or roadside device mounting location on the trailer top rail Figure 3 Nose Mount 11 Place the mounting flanges against the trailer s top rail so that round battery access panel is on the left ...

Page 14: ...he front of the device The activation magnet interrupts power to the device In order to activate device reporting you must remove the activation magnet Retain the activation magnet in order to disable reporting unit upon de installation of device 17 Contact Customer Support select the Installation option 1 and then request device to asset trailer pairing in FleetOutlook 18 Provide your name compan...

Page 15: ...as listed in the Safety chapter To Install the Chassis Magnetic Mount 1 Tag equipment with appropriate signage to indicate Lockout Tagout procedure is in process NOTE installers and contractors must be properly trained in LOTO procedures in accordance with OSHA regulations 2 Set the parking brake 3 If the equipment is parked on an incline chock the wheels 4 Block or crib equipment that is suspende...

Page 16: ...d front to back Chassis cross member facing down or Chassis cross member facing up Ensure mounting surface is rust free and level Ensure lanyard can wrap around or through cross member Ensure no damage when stacking or operating chassis CAUTION Device must be mounted facing up or down for optimum GPS reception and accuracy ...

Page 17: ...tall Guide MBUD 0239v2 Page 13 Figure 6 Device Tethered Frontal View Figure 7 Center Device Side to Side and Front to Back 7 Clean mounting surface where magnets will contact frame member For dirt and crease use acetone ...

Page 18: ...nyard around the frame member 10 If required deburr hole and remove metal shavings from cross member surfaces 11 Paint all exposed metal surfaces in and around holes with a rust preventative paint Allow paint to dry 10 minutes 12 Feed threaded link through lanyard loops and lanyard clip 13 Apply blue Loctite to threaded link threads 14 Tighten threaded link with two Crescent wrenches Figure 8 Tigh...

Page 19: ...iner Door Screw Mount Installation Prior to beginning the installation verify that you have the proper tools and materials Tools and Materials Cordless Drill 3 16 Drill Bit 3 8 Open End Wrench Cross Tip Drill Attachment or 1 8 Hex Allen Wrench Scratch Awl RTV Sealant To Install Intermodal Container Door Screw Mount 1 Tag equipment with appropriate signage to indicate Lockout Tagout procedure is in...

Page 20: ...t that is suspended on jacks in order to prevent falling or shifting Figure 4 TTU 7xx Device Label 5 Record the Electronic Serial Number ESN located on the device label and the Trailer Number 6 Identify mounting location Top of the left or right door Between locking rods In the bottom of corrugation well 7 Ensure mounting surface is level rust and dirt free ...

Page 21: ...bel facing down so that that battery access panel is on the left 9 Mark all four 4 mounting holes with scratch awl 10 Drill all four 4 mounting holes Figure 6 Sealant Applied to Backside 11 Apply RTV sealant inside the mounting holes 12 Feed mounting screws from inside container door 13 Mount device on screws and tighten nuts Caution Drive screws at low speed to avoid seizing ...

Page 22: ...porting you must remove the activation magnet Retain the activation magnet in order to disable reporting unit upon de installation of device 15 Contact Customer Support select the Installation option 1 and then request device to asset trailer pairing in FleetOutlook 16 Provide your name company name device ESN from label and trailer number to the Customer Support Representative 17 Complete Install...

Page 23: ...eventative Spray Paint Black or Primer Color To Install Flatbed Screw Mount 1 Tag equipment with appropriate signage to indicate Lockout Tagout procedure is in process Installers should be properly trained in LOTO procedures in accordance with OSHA regulations 2 Set the parking brake 3 If the equipment is parked on an incline chock the wheels 4 Block or crib equipment that is suspended on jacks in...

Page 24: ...ll a 9 64 hole 10 Install the mounting screws 4 through the mounting flanges and into the trailer s top rail 11 Tighten the screws to secure device installation 12 Remove the activation magnet from the front of the device The activation magnet interrupts power to the device In order to activate device reporting you must remove the activation magnet Retain the activation magnet in order to disable ...

Page 25: ...ls and materials NOTE If the TTU 7xx is being returned for repair the battery must be removed and properly stored prior to shipment Tools and Materials Philips Head Screw Driver Replacement Battery To Replace the TTU 7xx Battery 1 Remove Battery Cap Figure 10 Remove Battery Cap 2 Insert Phillips head screw driver and remove the four 4 screws 3 Remove the end cap and set aside 4 Disconnect power ca...

Page 26: ...ide Page 22 MBUD 0239v2 Figure 11 Disconnect the Battery Connector 6 Disconnect the red and black power cable by pulling two connectors apart Do not pull on the power wires Figure 12 Power Disconnected 7 Remove the battery pack ...

Page 27: ...re 14 Reconnect Power Cables 11 Reconnect the white connectors 12 To replace the battery cap seat the cap housing to the gasket to ensure a tight fit 13 Insert the screws use a Phillips head screw driver and turn clockwise until hand tight All lithium batteries whether recycled or disposed must be done in accordance with applicable local State and Federal regulations End of replacement procedure N...

Page 28: ...E INSTALLATION INSTRUCTIONS Use the following instructions to de install the TTU 7xx 1 Identify the location of the installed device 2 Unscrew mounting screws and remove device from trailer 3 Position the activation magnet back on the front of the device ...

Page 29: ... of God or any other cause not attributable to CalAmp v any Equipment which has been altered or repaired by any party other than CalAmp without CalAmp s prior consent vi any Equipment sealed against the weather whereby the seal has been broken without CalAmp s prior consent or vii any Equipment hardware or software including any revisions provided by CalAmp which has been improperly stored install...

Page 30: ...our solution application hardware or operations are addressed quickly and completely U S based 24x7x365 via toll free number or email Fully trained representatives with multiple tiers of escalation E mail acknowledgment and status visibility of your issue 100 of the time Contacting Customer Support Phone 866 456 7522 Select 1 for Installation Support Support Email solutionsupport calamp com ...

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