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Inground Spas

LTR20111002, Rev. A

Pr

eparing f

or 

Your Ne

w Ingr

ound Spa

www.calspas.com

5

The Designer Spa series requires an external equip-

ment  pack.  When  locating  the  outdoor  equipment 

pack, you will want to consider the following:

The  equipment  pack  must  be  located  within  a 

• 

maximum of 15 feet from the spa.
Ensure the equipment running its normal filtra

-

• 

tion cycles does not make too much noise for spa 

owners and/or neighbors.
Ensure the equipment can be easily serviced for 

• 

filter cleaning and periodic inspections in the lo

-

cation chosen.
If you are using a gas heater, you will need to 

• 

consider  wind  and  drafts  as  well  as  heater  ex-

haust for proper heater placement. (See heater 

owner’s manual for important location and safety 

information.)

The equipment base and heater must be placed 

• 

on  either  a  3  1/2”  cement  slab  or  3”  paving 

stones.
Make sure the equipment area selected will not 

• 

be in an area where water could run or stand.
If the area receives direct sunlight, you will want 

• 

to  provide  some  protection  for  the  equipment 

portion of the equipment pack.

The equipment pack and heater are delivered sepa-

rately. Do not cover gas heaters unless properly vent-

ed. (See heater owner’s manual for important safety 

information.)

Ensure  there  is  enough  room  for  the  spa  and 

• 

equipment.
Plan for proper electrical and gas service to both 

• 

the equipment area and spa side.

Ensure the required flat, level foundation can be 

• 

constructed in the area chosen.

The  spa  must  be  properly  back-filled  with  wet 

• 

sand, underneath and on all four sides.
Never place any spa in a sealed area. Water must 

• 

be able either to be absorbed into the surround-

ing area or channeled away. Water build-up un-

der and/or around the spa, will cause the spa to 

float out of the ground.

Grading Prior to Excavation
Selection  of  the  Designer  Spas  site  will  determine 

how much grading will have to be accomplished prior 

to the actual dig for the spa. Naturally, a level area is 

best because it will require the least amount of prep-

aration for the dig, but in many cases there is no level 

area, therefore, the site must be prepared to accept 

the spa prior to dig. The spa site should be elevated 

slightly higher than the surrounding area.
When dealing with slopes, the severity of the slope 

will determine if retaining walls must be built in order 

to have a level area for the spa. If the slope is rela-

tively minor, contact your local building safety.

Site Excavation – Hard Bottom
For  hard  bottom  placement  for  inground  spas,  you 

will need a smooth and flat concrete surface at least 

4”  thick  as  large  as  the  bottom  contact  points.  Be 

sure not to seal the bottom off and making a sealed 

box. You will need adequate water drainage for es-

cape under the spa. A gravel beds around the con-

crete base will help with this.

Site Excavation – Sand Bottom
With the spa area and all elevations planned includ-

ing your decided type of decking, you are now ready 

to proceed with the dig. An ideal excavation is one 

that is as close as possible to the dimensions of the 

spa shell, but with the following rules in mind. The 

excavation should be 2” to 4” deeper than the actual 

spa for your sand bed. The sand bed is to level the 

spa shell and provide a perfect support base with no 

voids  when  the  spa  is  lowered  into  the  hole.  Your 

excavation should be approximately one foot longer 

and one foot wider than the spa shell. This will allow 

for a six inch over dig all the way around the spa once 

it is in place. Additional hand excavation will be re-

quired to insure the skimmer will fit in the excavation 

when attached to the spa.
Sand or rock dust must be used to bed the shell into 

the excavation and for backfill. In no event is dirt to 

be used. One of the easiest ways to know how much 

sand  is  needed  to  be  placed  on  the  bottom  of  the 

excavation is to set a grade stake at all four corners, 

and one on each side of the center line in the bottom 

of the hole. If there are areas that are deeper than 

2” to 4”, these can be filled with sand and are of no 

consequence. 

Planning the Best Place for the Outdoor Equipment Pack

Inground Spa Site Preparation

Summary of Contents for LTR20111002

Page 1: ...LTR20111002 Rev A 1 24 11...

Page 2: ...ue to continuous improvement programs all models operation and or specifications are subject to change without prior notice LTR20111002 Rev A 1 24 11 100 923 CONTACT INFORMATION For customer service p...

Page 3: ...y to lights built in to the spa as factory options from Cal Spas WARNING RISK OF INJURY The spa water should never exceed 104 F 40 C Water temperatures between 100 F 38 C and 104 F 40 C are considered...

Page 4: ...y rec reation be sure to leave plenty of room around it for activity If you will use it for relaxation and therapy you ll probably want to create a specific mood around it Plan for Your Environment If...

Page 5: ...ecause it will require the least amount of prep aration for the dig but in many cases there is no level area therefore the site must be prepared to accept the spa prior to dig The spa site should be e...

Page 6: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 6 Spa Shell Dimensions and Side Views IG 401...

Page 7: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 7 IG 402...

Page 8: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 8 IG 403...

Page 9: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 9 IG 404...

Page 10: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 10 IG 405...

Page 11: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 11 IG 406...

Page 12: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 12 IG 407...

Page 13: ...GFCI and wir ing requirements Spa Model GFCI Required Wires Required Designer inground spas with one 5 5 kW heater One 50 amp GFCI Four 6 AWG copper wires Designer inground spa with two 5 5 kW heaters...

Page 14: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 14 GFCI Wiring Diagram...

Page 15: ...use aluminum wire Use the table below to determine your GFCI and wir ing requirements Wire runs over 85 feet must increase wire gauge to the next lower number For example A normal 50 amp RCD with fou...

Page 16: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 16 RCD Wiring Diagram GREEN YELLOW Ground GREEN YELLOW Ground GREEN YELLOW Ground CIRCUIT BOARD...

Page 17: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 17 Installing the Inground Shell...

Page 18: ...testing at the factory This is done to assist in stallers in properly identifying the installation We still recommend that the installers verify plumbing lines prior to gluing This can be done by usin...

Page 19: ...of 90 elbows as much as possible The use of 45 elbows will increase the amount of jet pres sure you will have over the use of 90 elbows The plumbing on the spa shell is labeled by the factory in the f...

Page 20: ...ength Take this into consideration when verifying electrical and plumbing runs Electrical and Electronic Connection Connect the extension loom to the control panel 5 location on the circuit board loca...

Page 21: ...volt models to a low voltage transformer no further than 25 7 6m Remember this is a water cooled light so the con duit and all connections must be leakproof Feed the light cord through the rigid condu...

Page 22: ...Inground Spas LTR20111002 Rev A Preparing for Your New Inground Spa www calspas com 22...

Page 23: ...deck up to the spas coping then the top of the coping should be 4 above the surrounding area In either event it is recommended to dig out an area around the spa exposing the flange of the coping and...

Page 24: ...es Press MODE PROG to enter mode program 1 ming Press the DOWN button to cycle through to the 2 desired mode Press MODE PROG to confirm selection 3 Standard Mode This is programmed to maintain the des...

Page 25: ...ycle is automatically activated at 8 00 AM and operates the pump until 10 00 AM The FILTER 1 indicator icon will light when filter 1 is running The second filter cycle is automatically activated at 8...

Page 26: ...10 F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired tem perature Doing this will increase y...

Page 27: ...third occurrence of dr message Follow directions for dr message and press any button to reset spa Spa will not automatically reset when dry or dY is displayed Ec Indicates heater is in Economy Mode No...

Page 28: ...ture in the Standard mode SF Safety Suction Spa is shut down The display will show SF when a vacuum switch closes All functions will turn off and the system will be disabled until a panel button is pr...

Page 29: ...e jet Neck jets adjust in the opposite directions counter clockwise to increase clockwise to decrease Diverter Knobs Diverter knobs are 1 and 2 knobs located around the top of your spa They allow you...

Page 30: ...rci te ea consequat Met prate er sit dolor iriureetuer si Feummy nullamcore magna ad dio er sequamconum nis eu feugiamet vent et wisis ero dolore dip exeraestie estie vel inisci elisl ut diat cons aut...

Page 31: ...alinity is 80 120 ppm If the TA is too low the pH level will fluctuate wide ly from high to low Low TA can be corrected by adding Cal Spas pH Alkalinity Up If the TA is too high the pH level will tend...

Page 32: ...t to dissolve too quickly It will cause damage to your spa and will void your warranty Sanitizers kill bacteria and other organic waste by breaking them down to non harmful levels and are filtered out...

Page 33: ...ning with all of the jets on high for 30 minutes with the cover open If necessary repeat oxidizer shock in 30 minute intervals Chemical Safety Do not exceed chemical dosages as recommended in the Clea...

Page 34: ...nce and heating efficiency In addition to spraying off the filter weekly to remove surface debris your filter should be deep cleaned pe riodically to dissolve scale and particles that get lodged deep...

Page 35: ...ply a protective coat of Cal Spas Fast Sheen 2 to the acrylic surface Fill the spa to the proper water level with normal 3 tap water Do not use soft water Use test strip and balance the spa water 4 Ad...

Page 36: ...instruction at beginning of Clear Water Plan Every two to four months Drain and clean your spa with Multi Purpose Cleaner Polish the acrylic surface with Fast Sheen Clean and treat spa cover pillows a...

Page 37: ...ill the spa Organic buildup scum ring around spa Buildup of oils and dirt Wipe off scum with clean rag if severe drain the spa use a spa surface and tile cleaner to remove the scum and refill the spa...

Page 38: ...ance Important Keep the spa covered when not in use Covered spas will use less electricity in maintain ing your set temperature Covering your spa will protect your spa s finish from the sun s ultravio...

Page 39: ...formation on cleaning your filter Winterizing Cold Climate Draining In many areas of the country the temperature drops below 32 F 0 C We recommend that you always have your spa full of water and runni...

Page 40: ...Cleaner Spa finish cleaning Cal Spas All Purpose Cleaner is an essential part of maintaining your spa s finish Through normal use the spa s finish can accumulate dirt oil and calcium causing a rough f...

Page 41: ...d the spa s finish will actually start to resist most of the elements that cause calcium build up and make scum line clean up easier Prior to Spa Start Up and Refilling Spray Cal Spas Multi Purpose Cl...

Page 42: ...umbo Spa Light LIT16100156 Covers Deluxe Rust Deluxe Gray Deluxe Slate Deluxe Palomino Deluxe Teal Deluxe Navy Deluxe Hunter DIJ 401 93 Round ACU02200310 ACU02200311 ACU02200315 ACU02200316 ACU0220031...

Page 43: ...Inground Spas LTR20111002 Rev A Appendix www calspas com 43 Cal Spas Chemicals...

Page 44: ...LTR20111002 Rev A 1 24 11 LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com...

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