background image

Page 14 

2008 Inground Spa Owner’s Manual

 

LTR20081002, Rev. A

Preparing for Your New Inground Spa

PVC  plumbing  is  acceptable  when  properly  buried  in 
trenches.

Most water plumbing lines are 2” or larger and must be 
schedule 40 or heavier PVC. When plumbing, minimize 

the use of 90˚ elbows as much as possible. The use of 

45 ˚ elbows will increase the amount of jet pressure you 

will have over the use of 90˚ elbows. 

The plumbing on the spa shell is labeled by the factory 
in the following manner:

Pump 1 Suction

: 2” line that connects the spa filter and 

bottom drain assembly to the front of pump 1.

Pump 1 Return: 2” line that connects the top of pump 1, 

through the equipment filter and heater back to selected 

jets in the spa.

Pump 2 Suction

: 2” line that connects the spa filter and 

bottom drain assembly to the front of pump 2.

Pump 2 Return: 2” line that connects the top of pump 2 
back to selected jets in the spa.

Ozone  Line

:  1”  line  that  connects  to  a  1”  flexible  line 

extending  off  the  bottom  of  the  equipment  pack  filter 

canister through an ozone injector (If ozone equipped) 

and connected to ozone port on the spa.

Air Blower: 1 1/2” line that is plumbed out of the air blower 

(located on the equipment pack) and extended up 18” 

above the spas water level to prevent water flooding the 

air blower.

Air Venturi: 1/2” line that is plumbed 18” above the spa’s 
water level. 

Topside  Control  Panel  and  Temp  Sensor:  1”  line  that 
connects to the bottom of the control box located on the 
equipment pack.

Electrical and Electronic 
Connection

Remote Equipment Topside Control Panel

The  next  few  steps  to  complete  the  installation  should 
be performed along with installation of the temperature 

sensor  and  12V  spa  light  wiring  (if  applicable).  All  of 

these  components  are  generally  installed  using  the 
same conduit. 

Locate the topside control panel extension loom in 
the  control  box  mounted  with  the  equipment  pack. 
This  extension  loom  and  attached  black  terminal 

connector (see figure at right) will be used to connect 

the topside control panel to the control box.

1.

Connect one end of the black terminal connector to 
the topside control panel cable.

Connect the other end of the terminal connector to 
the extension loom.

NOTE: This connection must be kept dry. We recommend 
that  a  waterproof  junction  box  be  used  in  installations 
where moisture could penetrate this terminal connector. 

Lay out the extension loom to verify that you have 
enough length to reach the control box. Remember 
that conduit runs are not generally run in a straight 
line.  Every  bend,  and  up  and  down  run  consumes 
line  length.  Take  this  into  consideration  when 
verifying electrical and plumbing runs.

Connect  the  extension  loom  to  the  control  panel 
location  on  the  circuit  board  located  inside  the 
control box. You will also need to connect both the 
temperature  and  high  limit  sensors  to  the  circuit 

board  prior  to  testing.  (See  the  temperature  and 

high  limit  installation  instruction  on  the  next  page 

for proper identification and see the wiring diagram 

on  the  inside  cover  of  the  control  box  for  proper 

placement.) 

Turn on the power supply to the spa equipment and 

briefly test all functions on the topside control panel 

to verify that both connections and extension loom 
are  in  working  order  before  proceeding  with  the 
installation.

NOTE:  Circuit  board  programming  will  not  allow  spa 
operation  without  both  the  temperature  and  high  limit 
sensors being properly connected to the circuit board.

Once  topside  panel  operation  is  verified.  Turn  off 

power,  disconnect  the  extension  loom  from  the 
circuit board and GENTLY route through conduit to 
complete installation.

NOTE:  This  loom  and  its  connector  are  not  meant  to 
withstand  heavy  pulling.  Make  sure,  when  routing  the 
extension  loom  and  temperature  sensor  lines  through 
conduit, you exercise extreme caution.

Once properly run through the conduit, repeat steps 5 

and 6 above.

In-Ground Spa Light Installation 
Instructions

On spas ordered with in-ground lights, the factory installs 
the  light  niche  for  you.  The  next  steps  of  installation 

should be performed by a qualified licensed electrician.

Always read and follow light manufacturer’s safety and 
installation instructions prior to installation and operation. 

2.

3.

4.

5.

6.

7.

Summary of Contents for Inground Series

Page 1: ...LTR20081002 Rev A 1 28 08...

Page 2: ...improvement programs all models operation and or specifications are subject to change without prior notice LTR20081002 Rev A 1 28 08 CONTACT INFORMATION For customer service please contact your autho...

Page 3: ...safe for a healthy adult Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes High water temperatures have a high potential for causing fetal damage during p...

Page 4: ...ature to the desired temperature If the spa usage exceeds two hours a week the set temperature should remain at the desired usage temperature The air venturis should be used sparingly When open water...

Page 5: ...ivity If you will use it for relaxation and therapy you ll probably want to create a specific mood around it Plan for Your Environment If you live in a region where it snows in the winter or rains fre...

Page 6: ...lished prior to the actual dig for the spa Naturally a level area is best because it will require the least amount of preparation for the dig but in many cases there is no level area therefore the sit...

Page 7: ...quirements Spa Model GFCI Required Wires Required Designer in ground spas with one 5 5 kW heater One 50 amp GFCI Four 8 AWG copper wires Designer in ground spa with two 5 5 kW heaters Service 1 One 50...

Page 8: ...Page 2008 Inground Spa Owner s Manual LTR20081002 Rev A Preparing for Your New Inground Spa GFCI Wiring Diagram...

Page 9: ...Use the table below to determine your GFCI and wiring requirements Spa Model GFCI Required Wires Required Designer in ground spas with one 3 kW heater One 32 amp RCD or two 16 amp RCDs Four 10 AWG co...

Page 10: ...Page 10 2008 Inground Spa Owner s Manual LTR20081002 Rev A Preparing for Your New Inground Spa RCD Wiring Diagram...

Page 11: ...Preparing for Your New Inground Spa 2008 Inground Spa Owner s Manual Page 11 LTR20081002 Rev A Installing the In ground Shell...

Page 12: ...the spa to the equipment as possible Check local code requirements for underground pipes Always know what is under the ground before you dig anywhere You will need 2 flex or PVC lines for your suctio...

Page 13: ...either the air or water test procedure until all lines are identified prior to gluing NOTE Once complete water test the plumbing run for at least three days prior to covering any plumbing trenches and...

Page 14: ...ol panel to the control box 1 Connect one end of the black terminal connector to the topside control panel cable Connect the other end of the terminal connector to the extension loom NOTE This connect...

Page 15: ...through conduit to junction box leaving at least 4 inches of cord at the end of the light fixture This slack in the light cord will allow servicing without draining the spa in the future 1 2 Wrap ligh...

Page 16: ...Page 16 2008 Inground Spa Owner s Manual LTR20081002 Rev A Preparing for Your New Inground Spa...

Page 17: ...lar deck up to the spas coping then the top of the coping should be 4 above the surrounding area In either event it is recommended to dig out an area around the spa exposing the flange of the coping a...

Page 18: ...Mode Prog This button is used to switch between standard economy and sleep modes Press MODE PROG to enter mode programming 1 Press the DOWN button to cycle through to the desired mode Press MODE PROG...

Page 19: ...ature has risen to 45 F or higher In colder climates an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors Auxiliary fre...

Page 20: ...r to the spa and call your dealer or service organization OHS Overheat The spa has shut down One of the sensors has detected that the spa water is 110 F DO NOT ENTER THE WATER Remove the spa cover and...

Page 21: ...set Pr When your spa is first actuated it will go into Priming mode The Priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Stan...

Page 22: ...your spa They allow you to divert water through jets from one side of the spa to the other or in most cases from floor jets to wall jets This is accomplished by rotating the diverter knob to the left...

Page 23: ...ctricity in maintaining your set temperature Covering your spa will protect your spa s finish from the sun s ultraviolet rays You are required to keep the spa covered to maintain warranty coverage Cov...

Page 24: ...skimmer and collect debris I the skimmer basket inside You will need to clean this basket periodically to help keep your water clean Filter Cleaning Your new Cal Spa has been designed for quick and e...

Page 25: ...the spa s finish Wipe clean with a clean soft cloth Wipe spa thoroughly with a wet sponge rinsing often in a bucket of clean water Cal Spas Multi Purpose Cleaner should not be sprayed directly into t...

Page 26: ...cause the water to foam which will ultimately harm the finish of the spa and void your warranty Once the spa has been properly installed and has been correctly wired by a licensed electrician inspect...

Page 27: ...ter and running at normal spa temperatures 80 F to 100 F 26 7 C to 37 8 C This will help reduce the risk of freezing in your spa and your spa s equipment WARNING If you find the need to drain your spa...

Page 28: ...periodically to dissolve scale and other contaminants that get lodged deep within the filter fibers and impede the filtration process Even if the filter looks clean the contaminants can clog the fibe...

Page 29: ...y cleaning the spa and cover first Always protectyoureyeswhile introducing chemicals into the spa Wear protective eyeglasses to prevent powdered chemicals from blowing into the eyes or liquid chemical...

Page 30: ...and Scale Defense Helps prevent minerals from damaging spa components Ph Alkalinity Up Raises pH and alkalinity levels in spa water Ph Alkalinity Down Lowers pH and alkalinity levels in spa water Liq...

Page 31: ...bromine pH and total Alkalinity For use with the bromine Clear Water Plan Test Strips Bromine Provides accurate spa water testing for bromine pH and total alkalinity Go Brom Establishes a bromide res...

Page 32: ...rpose Cleaner Apply a protective coat of Cal Spas Fast Sheen to the acrylic surface Fill spa to proper water level with normal tap water Do not use soft water Use test strip and balance the spa water...

Page 33: ...ed Add one Bromine Tablet if needed Add 2 oz of Oxidizer Shock to spa Run Spa for 15 minutes with cover off Replace cover 1 2 3 4 5 6 1 2 1 2 3 4 Chlorine Clear Water Plan This plan and its chemical d...

Page 34: ...Two Friday Test spa water using Chlorine Test Strips Based on the Test Strip reading Adjust total alkalinity then the pH if needed Add 1 tablespoon of Chlorine Granules if needed Add 2 oz of Oxidizer...

Page 35: ...FLOW W DRK EYEBALL PLU21700565 SW STREAM SWIM JET COMPLETE ACC01400864 STD PILLOW 965 RECTANGULAR PLU21300062 DIVERTER VALVE 2 2 WAY SILVER TEARDROP HANDLE 2 TONE PLU21700378 VENT 1 AIR CONTROL SILVE...

Page 36: ...ILTRATION CIRC PUMP 240V PUM22000973 24 HOUR FILTRATION PUMP ASSY INTERNATIONAL 50 HZ 230V PUM22000531 SPA CAL FILTRATION CIRC PUMP INTERNATIONAL 50 HZ 230V BLO05000085 BLOWER W CORD COMPLETE 1 5 HP 2...

Page 37: ...body with your elbows slightly bent Pull forward your body forward bringing hands together squeezing and flexing chest muscles then slowly returning to the starting position Standing Chest Press Usin...

Page 38: ...2008 Inground Spa Owner s Manual LTR20081002 Rev A Appendix Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wi...

Page 39: ...Appendix 2008 Inground Spa Owner s Manual Page 39 LTR20081002 Rev A Cal Spas Chemicals...

Page 40: ...LTR20081002 Rev A 1 28 08 C A I Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com...

Reviews: