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Page 8 

2008 Barbecue Grill and Cart Owner’s Manual

 

LTR20081038, Rev. B

Installation / Assembly

Natural Gas

Requirements

Always  check  the  rating  plate  to  make  sure  the  gas 

supply you are hooking up to is the gas type the grill is 

manufactured for.

IMPORTANT: Never connect the grill to an unregulated 

gas supply.
The installation of this appliance must conform with local 

codes or, in the absence of local codes, to the national 

fuel  gas  code,  ANSI  Z223.1a-1998.  Installation  in 

Canada must be in accordance with the standard CAN/

CGA-B149.2, Propane Installation Code.
A licensed contractor or local gas company representative 

must perform all natural gas connections.
Ensure that the service supplying the grill is fitted with a 

shut off valve conveniently positioned near the grill and 

giving ease of access.
The  grill  must  be  isolated  from  the  gas  supply  piping 

system  by  closing  its  individual  manual  shutoff  valve 

during  any  pressure  testing  of  the  gas  supply  piping 

system at test pressures equal to or less than 0.5 psi 

(3.5 kPa).
The  grill  and  its  individual  shutoff  valve  must  be 

disconnected from the gas supply piping system during 

any pressure testing of that system at test pressure in 

excess of 0.5 psi (3.5 kPa).
Your Cal Flame™ grill for use with natural gas comes 

equipped  with  its  own  regulator  that  MUST  NOT  be 

removed. If, this regulator needs to be replaced use only 

the type specified by Cal Flame™ for this applianc

e.

Connection

Remove the rear panel from the barbecue to gain 

1. 

access to the regulator and gas connection point.
Connect  a  suitable  flex  connector  to  the  grill 

2. 

regulator.
Check the grill controls to ensure all control valves 

3. 

are in the full OFF position.
Turn on the main gas supply and check all connections 

4. 

for leaks using soapy water as described in the leak 

testing procedure section.

Warning: If you see bubbles in the soapy solution at any 

of the connections, turn off the gas supply and tighten 

the  connection.  If  tightening  the  connection  does  not 

seal  the  leak,  it  may  be  necessary  to  replace  the  flex 

hose.

Summary of Contents for BBQ08899P

Page 1: ...LTR20081038 Rev B 7 1 08...

Page 2: ...the Rotisserie 14 Cooking with a Convection Grill 15 Charcoal Grill 16 Turning on and off the Lights and Fan 16 Griddle 17 Drop In Food Warmer 17 30 Warming Drawer 17 Cleaning and Maintenance 19 Drip...

Page 3: ...ent grounded 110V outlet with a dedicated 15A GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension...

Page 4: ...pot holders or other flammable materials come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your gr...

Page 5: ...dows that open into the home Locate barbecue grills and stainless steel carts only in well ventilated areas and only on solid flat foundations e g deck or cement slab Do NOT place stainless steel cart...

Page 6: ...07912 Counter Top Blender Station 10 7 4 Model Number Description Width Depth Height Cut out for flat drop in grill and drip tray BBQ08874F 4 Burner Flat Drop In Grill 37 22 8 A B C D BBQ04103034 Drip...

Page 7: ...19 BBQ08839P 30 Double Access Door 28 2 19 BBQ08840P 18 18 Door and Drawer Combo 17 20 19 BBQ08840P 30 30 Door and Drawer Combo 28 20 19 BBQ07909 Complete Utility Storage Kit 51 20 19 BBQ07910 Paper T...

Page 8: ...t As a safety precaution remember to always leak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame suc...

Page 9: ...ble regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator...

Page 10: ...y pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping sy...

Page 11: ...l chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and...

Page 12: ...and attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cu...

Page 13: ...Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need t...

Page 14: ...on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and...

Page 15: ...s 2 possible Rapidly rotate the burner knob counter clockwise 3 past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas ig...

Page 16: ...t as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly while 1 sliding one of th...

Page 17: ...grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer have to be concerned with hot spots on the grill where food tends to burn The fan switch i...

Page 18: ...one or two halogen light Your grill is equipped with a grounded 3 prong 120 VAC plug located in the lower left rear corner of your cart and must be plugged into a permanent grounded 120 VAC outlet wi...

Page 19: ...Drawer Preheating Instructions The warming drawer is designed to keep foods at a safe temperature above 140 F when used according to the operating instructions The drawer must be pre heated for at lea...

Page 20: ...vere burns open slowly allowing the hot air or steam to escape before reaching in to remove or replace any foods Do not repair or replace any part of this appliance unless it is specifically recommend...

Page 21: ...cks and holes 3 If any damage is found replace the burner and discontinue grill usage Upon reinstallation inspect the gas valve orifices 4 for cleanliness and condition and the location of the igniter...

Page 22: ...body with detergent and hot water The external surfaces may be cleaned in the same fashion Wipe all area dry before storing Storage For your safety make sure unit is cool and wood and charcoal embers...

Page 23: ...bulbs with your bare fingers Use a tissue or a small piece of paper to handle bulbs Oils from your hands will damage halogen bulbs Light Removal Open the grill hood and locate the glass light covers 1...

Page 24: ...rifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is...

Page 25: ...er and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas...

Page 26: ...acement Covers Cal Flame Drop Ins BBQ010 COVER GRILL SMALL 3 BURNER BBQ011 COVER GRILL MEDIUM 4 BURNER BBQ012 COVER GRILL LARGE 5 BURNER BBQ013 COVER SIDE BURNER SINGLE DOUBLE Cal Flame Carts BBQ835CR...

Page 27: ...ource has been disconnected from the grill If you have a cart you do not need to remove the grill from the cart To gain access to the NG regulator For grills tilt the grill forward For barbecue carts...

Page 28: ...e the cotter pins from the end of the burners The cotter pins are b accessible from underneath the grill in the back in the accessory cabinet Carefully remove the burner c Using a 6mm socket or nut dr...

Page 29: ...re it in a safe 6 and dry place Install the infrared burner Align the gas inlet on 7 the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide...

Page 30: ...Page 28 2008 Barbecue Grill and Cart Owner s Manual LTR20081038 Rev B...

Page 31: ...or mileage charge per service call If L M S determines that repair of a covered item is not feasible L M S reserves the right to replace the defective merchandise with merchandise equal in value to t...

Page 32: ...the warranty coverage on your barbecue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non L M S authorized re...

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