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Cal Flame BBQ08874CP, Owner'S Manual

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Cal Flame BBQ08874CP Owner'S Manual Download Page 40

Convection Grills

LTR50001038, Rev. J

Appendix

www.calflamebbq.com

38

14

10

19

5

25

20

7

2

30

19

24

3

9

15

12

11

13

17

18

4

16

29

1

28

23

22

31

17

33

32

27

26

19

34

6

8

LP: BBQ04101067

NG: BBQ04101059

MAIN ORIFICE

LP: BBQ04101073

NG: BBQ04101072

BACK BURNER ORIFICE

Replacement Parts

See  following  page  for  part  numbers  and 

ordering information.

Summary of Contents for BBQ08874CP

Page 1: ...LTR50001038 Rev J 1 29 19 ...

Page 2: ...eration 16 Grill Controls 17 Lighting the Burners 18 Proper Burner Flame 19 Gas Cylinder Orientation 20 Heat Distribution on the Cooking Grates 20 Convection Fan 20 Cooking with the Rotisserie 21 Optional Grill Accessories 22 Sear Zone Infrared Burner 22 Pizza Brick Tray 22 Smoke Tray 22 Charcoal Tray 23 Rotisserie Basket 23 Griddle Tray 24 Pull Out Cutting Board 24 Cleaning and Maintenance 25 Sta...

Page 3: ...to supply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electrical shock hazard Do not ground this appliance to a gas supply pipe or hot water pipe Keep any electrical supply cords and the fuel supply hose away from any heated surface...

Page 4: ...ce off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging...

Page 5: ...e carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations when determining where to place your new barbecue island Be certain that your installation will meet all city and local safety codes and requirements When planning your Cal Flame grill location access to ...

Page 6: ... for installing a barbecue island for use A barbecue island is both built in constructions and a grill enclosure Read these instruction before constructing your grill enclosure The Cal Flame convection grill is expected to be used with a Cal Flame barbecue island If the convection grill is not placed in a Cal Flame barbecue island it must be used in a safe manner that will not void your warranty I...

Page 7: ... Height BBQ08954P Deluxe Side by Side Burner 25 12 7 BBQ08899P Deluxe Double Side Burner 12 22 7 Built in Dimensions Plan the installation so that the electrical connection gas shut off valve and pressure regulator are accessible inside the base enclosure The gas valve shall be readily accessible for hand operation A door on the enclosure to gain access to the gas valve is acceptable provided it i...

Page 8: ...e By Side Flat Burner 24 19 BBQ08852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance Minimum Clearance WIDTH DEPTH DEPTH HEIGHT HEIGHT The back edge of the grill must maintain a minimum clearance of 8 from non combustible back splash materials The dimensions shown below are for Cal Flame ...

Page 9: ...ructed Each opening shall have a total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than 10 square inches 254 square mm If the ventilation openings at floor level are in a side wall there shall be at least two openings The bottom of the openings shall be at floor level and the upper edge...

Page 10: ... LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable Any LP gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inches high The...

Page 11: ...ation of your barbecue island needs to be and terminate with a shut off valve with a male fitting Check with a contractor or your local inspector for requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for NG Regulator The grill for use with natural gas comes equipped with its own regulator that MUST NOT be removed ...

Page 12: ... for installation of your electrical service When installed in the United States the electrical wiring must meet the requirements of National Electric Code ANSI NFPA 70 1999 and any applicable state or local codes The electrical circuit must be installed by an electrical contractor and approved by a local building electrical inspector To determine the current voltage and wire size required for the...

Page 13: ...stalled and plugged in before you can use it This needs to be done before the grill is inserted in the island When the transformer is attached to the grill chassis use care in placing the grill in the island cutout to avoid hitting the transformer 1 Remove the transformer and the metal screws from the plastic bag 2 Place the grill on a sturdy surface and tilt it back to show the underside of the g...

Page 14: ...lide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines when lowering the grill or side burner into the cut out Keep your fingers away from where the grill will be supported on counter Your fingers could become trapped and serious injury could occur Check ...

Page 15: ...e convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 a above c Connect to the side burner Connect the flex line from the T connector to the 1 2 to 3 8 flare reducer fitting on the side burner gas line No regulator is required for either LP or NG Connect to NG gas source 3 ...

Page 16: ...not attempt to repair the cylinder valve if it is damaged The cylinder must be replaced 6 Turn all control knobs back to the full OFF position If you are unable to stop a leak 1 Turn all control knobs back to the full OFF position 2 Shut off the gas supply to the grill and release pressure in the hose and manifold by pushing in and turning any of the control valves one quarter turn counter clockwi...

Page 17: ...www calflamebbq com 15 Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as shown below The rotis motor will work on either side of the grill ...

Page 18: ...such as cans or jars on grills or side burners Explosion may result resulting in injury or death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to minimize explosion hazard Never put combustible material such as paper cloth or flammable liquids on your grill at any time Do not use grill side shelves cabinets or any area around grill to store fl...

Page 19: ...mebbq com 17 Grill Controls The controls shown below are for Cal Flame drop in grills Familiarize yourself with these controls before lighting your grill The push switches controlling the fan and halogen light are located on the control panel at the front left side ...

Page 20: ...od 2 Keep your face as far away from the burners as possible 3 Press and rotate the burner knob counter clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark 4 Listen for the sound of the gas igniting If the burner does not light on the first try repeat immediately 5 If the burner does not light after three attempts turn the control knobs t...

Page 21: ...e burner See top figure at right When the burner is set on low the flame should be just slightly visible when viewed from the side See bottom figure at right Note Flame that is mostly yellow or golden in color is often due to foreign matter in the burner You may need to clean your burners See page 28 for instruction on removing and cleaning your burners Flame Color and Height Flame Adjustment You ...

Page 22: ...ing A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer have to be concerned with hot spots on the grill where food tends to burn The fan switch is located at the far left of the front panel of the grill LP gas cylinder must be up oriented upright during ...

Page 23: ...ings 1 Remove the warming rack 2 Place the pointed end of the rotis rod into the motor and rest the threaded end on the support at the side of the grill When the rod is pushed as far as possible into the motor the grooved end of the rod should rest on the right side bracket 3 If necessary to offset unbalanced loads slide the counter weight on to the rod With the counter weight loose allow the load...

Page 24: ...r Producing intense infrared heat it cooks quickly with searing heat to seal in juices Note The Sear Zone infrared burner is NOT the same as the infrared back burner used with the rotisserie Instructions for installing the optional Sear Zone burner are on page 36 BBQ07900 BBQ08854P Sear Zone Infrared Burner Pizza Brick Tray Smoke Tray Optional Grill Accessories Any burner can be switched to accomm...

Page 25: ...illing area so that the notches in the side rest on the round metal posts attached to the inside of the grill area The charcoal tray will resting over but not ON the burners 3 Place the ash screen in the Charcoal Tray Using the Charcoal Tray Removal and Clean up The Charcoal Tray is designed and intended to be used with plain charcoal Quick light char coal can produce excessive heat and may be dan...

Page 26: ... with a bacteria resistant surface It is on a gliding mechanism that locks in full open position A switch in the slider allows the cutting board to be removed for cleaning The griddle tray is an optional feature installed in Cal Flame barbecue islands Included with the griddle tray is an enclosure for storage When sliding the griddle out of the enclosure always do it slowly as the heavy weight may...

Page 27: ...ow of combustion and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills and barbecue islands with stainless steel fixtures Although stainless steel grills will discolor and accumulate grime with regular use they can keep their original shine with periodic cleaning We stron...

Page 28: ... live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not collect and puddle Caution Although nitric acid also called aqua fortis can be effective for rust removal it is a highly corrosive chemical Because of the potential for injury or damage to your stainless ste...

Page 29: ...rush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If any damage is found discontinue grill usage until you replace the burner Upon reinstallation inspect the gas valve orifices for cleanliness and condition and the location of the igniters When you rep...

Page 30: ...on t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now 2 Remove the burners The burners can be removed by taking out the locking pins and carefully lifting them up and away from the valve orifice The locking pins are located under the grill toward the back They are used to keep the burners in place...

Page 31: ...rior While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch water and grime as you clean the grill interior When the grill interior is clean remove the drip pan Dump out any water and grime residue and spray it off with a garden hose Dry both the grill interior and the drip pan thorough...

Page 32: ...e screw and screw clip WARNING Never attempt to replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small piece of paper to handle bulbs Oils from your hands will damage halogen bulbs Cal Flame grills use two different types of light housings These instructions describe how to change the bulb in both typ...

Page 33: ... aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smoke or perform any maintenance in the vicinity of an open flame Open ...

Page 34: ...rease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left coun...

Page 35: ...tch the regulator behind the grill The manifold in the image below has been removed from a grill to illustrate this procedure a Remove the LP gas line b Remove the cap fitting from the end of the NG gas regulator c Place the cap fitting over the LP gas inlet d Insert a male flared fitting not provided in the NG gas regulator WARNING You must have an authorized service technician perform this proce...

Page 36: ...hem up and away from the valve orifice d Using a 6mm socket or nut driver remove the orifice for the burner e Apply a small amount of pipe compound to the orifice threads f Screw in the orifice until it is finger tight g Tighten the orifice with the 6mm wrench h Repeat the above steps for the remaining burners i Replace the burners flame tamers drip tray and grates You do not need to replace the l...

Page 37: ...es for dual infrared burners Pipe compound suitable for natural gas You will need 7mm wrench socket or nut driver One or two 1 75mm orifices depending on your side burner Pipe compound suitable for natural gas a Remove the grate burner cap and burner diffuser from the side burner b Using a 7mm wrench remove the orifice for the burner c Apply a small amount of pipe compound to the orifice threads d...

Page 38: ...ease it from the igniter and gas supply valve 6 Take the burner out of the grill and store it in a safe and dry place 7 Install the Sear Zone burner Align the gas inlet on the burner with the gas supply valve on the grill and torch tube with the igniter Make sure they align perfectly Slide the stud at the other end into the locking hole 8 Adjust the Sear Zone burner make sure the burner is aligned...

Page 39: ...Convection Grills LTR50001038 Rev J Appendix www calflamebbq com 37 2 1 HALOGEN LIGHT HALOGEN LIGHT WIRE NUT WIRE NUT LIGHT SWITCH CONVECTION FAN SWITCH CONVECTION FAN TRANSFORMER PLUG Wiring Diagram ...

Page 40: ...14 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP BBQ04101067 NG BBQ04101059 MAIN ORIFICE LP BBQ04101073 NG BBQ04101072 BACK BURNER ORIFICE Replacement Parts See following page for part numbers and ordering information ...

Page 41: ... 19 Regulator LP All BBQ04101043 Regulator NG All BBQ04103040 20 Warming rack 3 burner BBQ08100656 CC 4 burner BBQ01000657 CC 5 burner BBQ08100658 21 Rotisserie bracket All BBQ04100786 22 Flame tamer All BBQ04103010 CC 23 Burner All BBQ07100661 Item No Part Grill Size Part 24 Spit rod assembly 3 burner BBQ08856P3 4 burner BBQ08856P4 5 burner BBQ08856P5 25 Rotisserie motor All BBQ07100781 26 Main b...

Page 42: ...f purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V A L VES OTHER COM P O N E N T S 1 Year Gas Valves and Other Components Cal Flame gas valves and other components detailed in the Cal Flame grill owners manual specifically on the Cal Flame parts list page...

Page 43: ...sclaims all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically herein All warranty service must be performed by the Manufacturer or its designated representative using authorized Cal Flame parts No agent dealer distributor Service Company or other party is authorized...

Page 44: ...____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number _________________________________________________________ Cal Flame dealer s address _______________________________________________________________ Don t forget to register your new product at www calflamebbq com www calflamebbq com ...

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