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We recommend that before you proceed further you check
that there is sufficient power derived from the serial port to
drive all the connected controllers. The power you can
derive from PC serial ports varies greatly from PC to PC, and
the amount of power needed to run the RS485 bus varies
according to the length of the cable, the number of
instruments connected, and the biasing requirements.
To check whether there is sufficient power measure the
voltage present on pin 9 of the ‘D’ connector relative to
ground. This must be at least 5.5V at all times. It is important
to measure the voltage on pin 9 with all the controllers
connected. If the power derived from the serial port is
insufficient, an external power supply can be connected to
pin 9 of the connector.

The details above are general requirements, if you are
installing more than 20–30 controllers, or more than 300m of
cable, then additional biasing and power will be required.

To fit additional biasing you need to connect two 620 Ohm
resistors externally as shown in diagram 5. This then requires
an external power supply to be fitted, this provides the
extra power for the biasing resistors, and also the power to
drive all 128 controllers over 1200 meters.

EXTERNAL POWER SUPPLY

The recommended external power supply requirements are
+5.5V to +14V and min 100mA.

6

KK SYSTEMS K485ADE

If you have purchased the KK Systems RS232/485 converter
from CAL Controls then the specific requirements for this
converter are detailed here. Please note that the KK Systems
K485ADE are only designed to work at 9600 baud rate, with
8 data bits, no parity and 1 stop bit.

Termination Resistors

It is not generally possible to derive

sufficient power from a PC232 port to drive a 120

resistor

with RS485 voltage levels. A capacitor e.g. 1000pF should be
connected in series with any such terminator, to eliminate
the DC loading which a resistor alone would produce.

Note:

The controlled slew rate driver used in this converter

makes termination at either end of the bus unnecessary for
cables shorter than approximately 300m, this assumes the
use of Belden 9841 cable.

Bias Resistors

There are 2 100K

bias resistors fitted

internally to the converter, so generally this should be
sufficient.

1

5

6

9

KK485-ADE

Tx /Rx (+)

1

2

3

4

5

6

7

8

9

10

11 12

13

14

15

16

To

additional

units

3300/9300/9400

Tx /Rx (-)

Gnd

Diagram 6

Summary of Contents for CALCOMMS 3300

Page 1: ...Application Guide for Installation and Cabling of the Communications Option for CAL 3300 9300 9400 9500 Controllers 8th November 1999 Ver 1 10 Doc 33010 Iss 005...

Page 2: ...9501 available from most leading distributors and stocked by CAL 2 FITTING A COMMUNICATIONS INTERFACE BOARD The RS232 and RS485 interface boards are interchangeable and are fitted in exactly the same...

Page 3: ...ent At the same time ensure the hole in the Comms board fits over the screw thread Screw the Brass Half Nut onto the Comms board Do not overtighten but ensure it s tight enough to stop the board from...

Page 4: ...to PC s and is designed for serial communications with single instrument up to distances of 15 metres in a low electrical noise environment Connection is via a screened two core cable where the volta...

Page 5: ...low receivers to receive invalid data bits due to electrical noise on the cable To prevent this the lines should be forced into a known state by fitting two 620 ohm bias resistors to one point node If...

Page 6: ...r supply to be fitted this provides the extra power for the biasing resistors and also the power to drive all 128 controllers over 1200 meters EXTERNAL POWER SUPPLY The recommended external power supp...

Page 7: ...19200 NOTE If a comms board has been retro fitted the default baud rate is 1200 Data Sets the transmission format and must match the PC settings Data Format Table Settings Start bits Data bits Parity...

Page 8: ...press to index to chosen address number 1 to 247 Note In the absence of any conflicting information the following comms settings should be left as the default values see details on page 7 To read or a...

Page 9: ...the bus a recommended minimum PC specification would be a Pentium 200MHz processor with 64Mb of RAM To keep CPU and RAM usage to a minimum it is generally good practice not to log data more frequently...

Page 10: ...hin Herts SG5 1RT UK Tel 44 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1580 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680...

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