CAL Controls CAL 9500P Abridged User Manual Download

Page: 22 / 24

INPUT SENSOR SELECTION
Temperature sensors

Thermocouples

Description

Sensor range

Linearity

tC b

Pt-30%Rh/Pt-6%Rh

0 to 1800 °C

2.0 *

tC E

Chromel/Con

0 to 600 °C

0.5

tC J

Iron/Constantan

0 to 800 °C

0.5

tC K

Chromel/Alumel

-50 to 1200 °C

0.25*

tC L

Fe/Konst

0 to 800 °C

0.5

tC n

NiCrosil/NiSil

-50 to 1200 °C

0.25*

tC r

Pt-13%Rh/Pt

0 to 1600 °C

2.0*

tC s

Pt-10%Rh/Pt

0 to 1600 °C

2.0*

tC t

Copper/Con

-200 / 250 °C

0.25*

Resistance
thermometer

rtd 2/3 wire

Pt100/RTD-2/3

-200 / 400 °C

0.25*

Notes:

Linearity: 5-95% sensor range

* Linearity B:5° (70º - 500°C) K/N:1° >350°C
exceptions: R/S: 5°<300°C T:1° <- -25° >150°C
RTD/Pt100: 0.5° <-100°C

Linear input

(specification)

Maximum recommended display resolution: 1mV / 500°

Linear Input

Typical accuracy

Range

0–50mV

+/- 0.1%

-199 to 9999

4–20mA

+/- 0.1%

-199 to 9999

0–5

+/- 0.1%

-199 to 9999

0–10V

+/- 0.1%

-199 to 9999

SPECIFICATION

Thermocouple

9 types
Standards:

IEC 584-1-1:EN60584-1

CJC rejection:

20:1 (0.05°/°C) typical

External resistance:

100

Ω

maximum

Resistance thermometer

RTD-2/Pt100 2 wire
Standards:

IEC 751:EN60751
(100

Ω

0°C/138.5

Ω

100°C Pt)

Bulb current:

0.2mA maximum

Linear process inputs

see Linear input (specification)

mV range:

0 to 50mV

Applicable to all inputs SM = sensor maximum

Calibration accuracy:

±0.25%SM ±1°C

Sampling frequency:

input 10Hz, CJC 2 sec.

Common mode rejection:

Negligible effect up to 140dB, 240V, 50-60Hz

Series mode rejection:

60dB, 50-60Hz

Temperature coefficient:

50ppm/°C SM typical

Reference conditions:

22°C ±2°C, rated voltage after 15 minutes

settling time.

Output devices

check configuration

SSd1 and SSd2:

solid state relay driver: To switch a remote SSR

6Vdc (nominal) 20mA non-isolated

Miniature power relay:

form A/SPST contacts (AgCdO)

rLY, rLY1 and rLY3:

2A/250ac resistive load

Analogue output:

4–20mA 500

Ω

max +/- 0.1% fs typical

0–5Vdc 10mA (500

Ω

min) +/- 0.1% fs typical

0–10Vdc 10mA (1K

Ω

min) +/- 0.1% fs typical

General

Displays:

Upper, 4 Digits, high brightness

green LED. 10mm (0.4”) high.

Lower, 4 Digits, high brightness Orange LED

9mm (0.35”) high

Digital range -199 to 9999
Hi-res mode -199.9 to 999.9
LED output indicators - flashing

SP1 square, green; SP2/SP3 round, red

Keypad:

3 elastomeric buttons

Environmental

Humidity:

Max 95% (non condensing)

Altitude:

up to 2000M

Installation:

Categories ll and lll

Pollution:

Degree ll

Protection:

NEMA 4X, lP66 (Front panel only)

EMC emission:

EN50081-1 FCC Rules 15 subpart J Class A

EMC immunity:

EN50082-2

Ambient:

0-50ºC (32-130°F)

Mouldings:

flame retardant polycarbonate

Weight:

180g (6.4 oz)

English

Summary of Contents for CAL 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n ç a i s D e u t s c h I t a l i a n o E s p a ñ o l ...

Page 2: ...play Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Function Option ADJUSTMENTS To enter or exit program mode Press together for 3 seconds To scroll through functions Press or To change levels or options Press together or together To view setpoint units P...

Page 3: ...sec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor full scale or full scale SP2 prop band Gain Hyst 0 1 deg to 100 sensor f s 2 C 3 6 F SP2 Cycle on off On off 0 1 to 81 sec Program number 1 to 31 Run program oFF on hoLd dEL inS CoPY PStE Power failure ...

Page 4: ...plication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before running the Autotune program see page 5 GETTING STARTED After power up the controller requires programming with the following information Type of Sensor See list of sensors p 22 Operating unit C F bAr P...

Page 5: ...o operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the process value changes according to the options listed below dV hi Rises above the main setpoint by the value inserted at SEt 2 3 dV Lo Falls below the main setpoint by the value inserted at SEt 2 3 BAnd...

Page 6: ...t range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to 5V input use an internal resistor to spread the signal across the input range 0 to 50 mV using a divider of 100 Where a transducer provides a smaller output the input maximum and minimum values can b...

Page 7: ...St 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised adjustment SP2 OPERATING PARAMETERS see page 6 Function Options Factory settings shown in brackets SEt 2 0 to C F units Adjust SP2 setpoint Deviation Alarms DV hi DV Lo bAnd 25 sensor maximum Full s...

Page 8: ...tion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Example Set Up using a Model 95B11P to Re transmit the 4 20 mA input scaled 0 to 100 units SP1 relay is used as the control output and SP2 analogue output is used for re transmission Note Read in conjuncti...

Page 9: ...d through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and hold press to index LEV 3 locks level 3 4 A and C when fitted LEV 2 locks level 2 3 4 A and C when fitted ALL locks all functions including C when fitted Note Any locked functions and options can stil...

Page 10: ...r Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd ofSt SPrr SEt2 bnd 2 Level 2 hiSC LoSC Level 3 SPAn ZEro rEAd tECh SP3 SETTINGS SP3 A nonE dV hi dV lo bAnd FS hi FS Lo EoP Main SP3 operating mode SP3 b nonE LtCh hoLd Lt ho Subsidiary SP3 operating m...

Page 11: ...nto another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where it stopped or Hold it waiting for a user re start Either one or both of the two auxiliary outputs can be configured as Event outputs Engaging the Holdback feature will temporarily halt Setpoint rampi...

Page 12: ...ss once then use to select the required program number from the PrOG list Press again once then use to select the run on option Press and hold for three seconds to exit configuration mode and run the program Run Hold Toggle Feature Press and hold for 3 seconds to hold the program Press again and hold for 3 seconds to run the program Note Level P is read only while a program is active To run a stop...

Page 13: ... 3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setpoint 137 deg Ramp Function Rate 55 deg hour Target setpoint 30 deg Loop Function Number of repeat program cycles 1 Step Function Target setpoint 85 deg Soak Function Interval 45 mins E n g l i s h ...

Page 14: ...ed program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mode of operation Default off Power failure recovery position Default reset Select the starting point of program after power up Default PV Ramp rate time units adjustment Default hour ST V SP Options s...

Page 15: ...3 To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ramp rate Default 100 Soak time in minutes or continue Default 10 Define the program number called Default none Set Numbers of re cycles 1 to 999 unless full Or continuous Default 1 Returns to SEG T SP ...

Page 16: ...ed at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brackets Press or to change Press or to change ProG Program number 1 Add new programs 1 to 31 run Run Program oFF Program not running on Run program hoLd Pause program Edit dEL Delete program Edit inS In...

Page 17: ... 2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P ProG 1 1 100 Memory Allocation Table Segment type Memory required Ramp 4 Bytes Ramp with Holdback 5 Bytes Soak 2 Bytes Step 3 Bytes Loops 1 3 1 Byte Loops 4 2 Bytes Call 1 Byte Event Output 1 Byte Progr...

Page 18: ...37 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KEY OR TO VIEW FUNCTIONS Program Edit Function Make copy of Program 1 and paste as new Program 2 KEY OR TOGETHER TO VIEW OR CHANGE SETTINGS Arrows drawn thus signify several key operations Programmer f...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm includes gasket ELECTRICAL INSTALLATION See important Safety Information page 20 OUTPUT DEVICES WARNING Three types of output device may be factory fitted to the controllers and users must choose how to allo...

Page 20: ...uctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fitting large Ferrite cores around the sensor cables at the point where they enter the cabinet and an earth bond is recommended TYPICAL APPLICATION In this example the load temperature is monitored by a te...

Page 21: ...des 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 SSd SSd SSd AnLG AnLG SSd Model Output Codes 9 5 1 1 1 P 9 5 0 0 1 P 9 5 2 2 1 P 9 5 B 1 1 P 9 5 C 1 1 P 9 5 D 1 1 P 4 20mA 0 5V 0 10V 9 5 B 2 1 P 9 5 C 2 1 P 9 5 D 2 1 P 4 20mA 0 5V 0 10V Relay 1 S...

Page 22: ... range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Series mode rejection 60dB 50 60Hz Temperature coefficient 50ppm C SM typical Reference conditions 22 C 2 C rated voltage after 15 minutes settling time Output devices check configuration SSd1 and SSd2 ...

Page 23: ...oid if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Controls shall not be responsible for any damage or losses however caused which may be experienced as a result of the installation or use of this product CAL Controls liability for any breach of this agre...

Page 24: ...44 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 email sales cal controls com http www cal controls com 33022 02 0901 000M18 1 ...

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