background image

23

SERVICE AND MAINTENANCE

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death. Before installing, modifying, or servicing system,

main electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.

WARNING

!

Remove unit grille, filter, and condensate pan for cleaning,

lubricating, or replacing parts.

Minimum Maintenance

1. Check, clean, or replace air filter each month or as required.
2. Check cooling coil, drain pan, condensate trap, and

condensate drain pan each cooling season for cleanliness.
Clean as necessary.

3. Check fan motor and wheel for cleanliness each heating and

cooling season.

4. Check electrical connections for tightness and controls for

proper operation each heating and cooling season. Service

as necessary.

TO CLEAN OR REPLACE AIR FILTERS

1. Place a plastic sheet on the floor to catch any water that may

spill from drain pan.

2. Slide filter out.
3. Vacuum clean or wash filter with soapy water. Rinse and let

air dry. If filter needs replacing, filters are available from a
local dealer.

!

WARNING

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation. Operating the system with dirty air

filters may damage the indoor unit and can cause reduced

cooling performance, intermittent system operation, frost

build--up on the indoor coil, and blown fuses.

Inspect and clean or replace the air filters monthly.

Pump--down Procedure

The system may be pumped down in order to make repairs on the

low side without losing complete refrigerant charge.

1. Attach pressure gage to suction service valve gage port.
2. Front--seat the mixed phase line valve.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation. The unit coils hold only the

factory--designated amount of refrigerant.

Additional refrigerant may cause units to relieve pressure

through the compressor internal pressure relief valve (indicated

by a sudden rise of suction pressure) before suction pressure

reaches 20 psig.

If this occurs, shut off unit immediately then front--seat the

suction valve and remove and recover excess refrigerant

following accepted practices.

!

WARNING

3. Start unit and run until suction pressure reaches 5 psig.
4. Shut unit off and front--seat suction valve.
5. Depressurize low side of unit and recover refrigerant

following accepted practices.

Filter Drier

Whenever the filter drier is exposed to the atmosphere it must be

replaced. Only use factory specified liquid--line filter driers with

rated working pressures less than 600 psig.

NOTE

: Do not install a suction--line filter drier in the mixed phase

line.

REFRIGERANT CHARGING

PERSONAL INJURY AND/OR EQUIPMENT DAMAGE

HAZARD

Failure to follow this warning could result in personal injury

and/or equipment damage. Wear safety glasses and gloves

when handling refrigerant. Do not overcharge system -- this

can cause compressor flooding.

WARNING

!

All units are shipped with the refrigerant charge listed on

nameplate.

NOTE

:

Do not vent or depressurize unit refrigerant to

atmosphere. Remove and recover refrigerant following
accepted practices

.

Summary of Contents for 40MKCF

Page 1: ...ce agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individ...

Page 2: ...3 124ANS018000 40MKCB18F 3 24 24AHA424A003 124ANS024000 40MKCB34F 3 30 24AHA430A003 124ANS030000 40MKCB34F 3 34 24AHA436A003 5 6 124ANS036000 40MKCB34F 3 48 24AHA448A003 5 6 124ANS048000 40MKCB54F 3 5...

Page 3: ...S INDOOR Unit W D H Hook D W Bracket A0150266 Fig 6 440MKCB F 40MKQB F Unit and Bracket Dimensions Table 4 Dimensions Indoor INDOOR UNIT SIZE BTU Hr HEIGHT H in mm WIDTH W in mm DEPTH D in mm OPERATIN...

Page 4: ...S OUTDOOR Fig 7 Outdoor Unit Dimensions NOTE S Center of Gravity S All dimensions are in inches unless noted Table 5 Dimensions Outdoor UNIT SIZE MINIMUM MOUNTING PAD DIMENSIONS 18 24 23 x 42 30 36 48...

Page 5: ...5 Table 6 Dimensions ACs Table 7 Dimensions SI ACs Table 8 Dimensions HPs 2 224ANS030000 224ANS036000 224ANS048000 Table 9 Dimensions SI HPs 224ANS030000 224ANS036000 224ANS048000 Legend X Yes 0 No...

Page 6: ...tion to prevent recirculation of discharge air SYSTEM REQUIREMENTS Clearances Allow sufficient space around the indoor and outdoor unit for proper airflow circulation and servicing Refer to Fig 8 and...

Page 7: ...ting cable consists of three 3 wires Two wires are high voltage AC power and one is a ground wire Consult your local building codes and the NEC National Electrical Code or CEC Canadian Electrical Code...

Page 8: ...nstall indoor units near a direct source of heat such as direct sunlight or a heating appliance S Do not install units too close to humid conditions S Where an optimum air distribution is ensured S Wh...

Page 9: ...TXV kit Flexible piping is recommended CAUTION Failure to follow the following caution may result in equipment damage or improper operation Insulate liquid and vapor pipes connecting to indoor and out...

Page 10: ...to each suspension bolts making space for hanging the indoor unit S Hang the indoor unit to the suspension bolts between two nuts see Fig 18 S Screw the nuts to suspend the unit S Adjust level of the...

Page 11: ...adient of 2 without obstruction see Fig 20 DO NOT install the drainpipe to an upward position It may cause water to flow back to the unit S Make a trap of at least 2 in 51 mm in depth to prevent unple...

Page 12: ...y damage the compressor at start up When more than 80 ft 24 4 m of interconnecting tubing is used consult the Residential Long Line Application Guide for required accessories 3 Insulate both lines A m...

Page 13: ...njury or death Before performing service or maintenance be sure indoor unit main power switch is turned OFF and indoor blower has stopped Lock out and tag switch with a suitable warning label Power Wi...

Page 14: ...the unit side panel and connect to the control terminal strip using either Fig 28 for AC units or Fig 29 for Heat Pump units A150280 Fig 28 40MKCB F 24AHA4 or 124ANS Connecting Diagram A150282 Fig 29...

Page 15: ...9 30 48 3 117 21 8 1 45 28 8 50 36 5 208 230 3 253 197 71 9 3 1 2 12 8 20 48 5 83 1 13 7 1 45 18 6 30 36 6 460 3 506 414 38 5 6 0 6 7 6 15 48 6 41 6 2 0 8 8 6 15 Table 20 40MKCB F Electrical Data INDO...

Page 16: ...re L1 Nullline L2 interface 24V interface CN 20 Network module interface CN 12 Vertical swing motor interface CN 13 horizontalswing motor interface CN 10 Display boardinterface CN 15 Compressor signal...

Page 17: ...N2 3 Transformer CN25 Controls signal interface R C CN7 Sens or LivewireL1 NulllineL2 interface 24V interface CN20 Networkmodule interface CN12 Verticalswingmotor interface CN13 horizontalswingmotor i...

Page 18: ...18 OUTDOOR UNIT SCHEMATIC DIAGRAM Fig 36 25HHA4 224ANS Wiring Diagram 208 230V 1 Phase Fig 37 25HHA4 224ANS Wiring Diagram 208 230V 3 phase...

Page 19: ...19 Fig 38 225HHA4 224ANS Wiring Diagram 460V 3 phase...

Page 20: ...nect switch to the unit s control box Use copper wire only between the disconnect switch and unit 5 If any accessories are being installed refer to the individual accessory instructions for guidance o...

Page 21: ...ect manifold gage charge hose to a charge port of the low side service valve see Fig 43 2 Connect charge hose to vacuum pump 3 Fully open the low side of manifold gage see Fig 44 4 Start vacuum pump 5...

Page 22: ...t mode the unit will run in cooling and heating on heat pumps regardless if there is demand or not TEST OPERATION FOR UNDER CEILING CONSOLE Perform test operation after completing gas leak and electri...

Page 23: ...down Procedure The system may be pumped down in order to make repairs on the low side without losing complete refrigerant charge 1 Attach pressure gage to suction service valve gage port 2 Front seat...

Page 24: ...s NO MALFUNCTION RUNNING LAMP TIMER LAMP DEFROSTING LAMP ALARM LAMP DISPLAY DIGITAL TUBE 1 Open or short circuit of T1 temperature sensor X X X E2 2 Open or short circuit of T2 temperature sensor X X...

Page 25: ...w or too high Check temperature setting Outdoor unit fan faulty Replace outdoor fan Air or other non condensable gasses in the circuit Drain refrigerant evacuate and recharge CAUTION Do not vent refri...

Page 26: ...0 W Morris St D Indianapolis IN 46231 Edition Date 10 15 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 40MKC Q B F...

Reviews: