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4

4

Introduction

1.1 

Instructions

Important information and instructions in this documentation are designated as follows:

Danger!

Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous 
voltages.

!

Danger!

Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.

!

Warning!

Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.

!

Caution!

Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.

!

Attention!

Draws attention to potential risks of property damage or loss of quality.

i

Note!

Advices to make work routine easier or on important steps to be carried out.



Environment!

Gives you tips on protecting the environment.

Handling instruction

Reference to section, position, illustration number or document.

Option (accessories, peripheral equipment, special fittings).

Time

Information in the display.

1.2 

General Safety Instructions

This service manual is intended for use by qualified service and maintenance personnel. For more operation and 

configuration information, refer to the user or configuration manual. 

Follow the general safety rules below:

• 

Keep the area around the device clean at all times!

• 

Work with safety in mind. 

• 

Parts of device that are removed during the maintenance work must be put in a safe place. 

• 

Avoid risks of tripping over. 

Danger!

Danger to life and limb from increased current flow through metal parts in contact with the device. 

 

Do not wear clothing with metal parts.

 

Do not wear jewelry. 

 

Do not wear spectacles with metal frames. 

!

Warning!

Items of clothing drawn into the device by moving parts can lead to injuries. 

 

Do not wear any items of clothing which could get caught by moving parts.

Summary of Contents for WICON SQUIX

Page 1: ...Service Manual MADE IN GERMANY WICON Wrap around applicator...

Page 2: ...products discrepancies between documentation and product can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General condit...

Page 3: ...3 1 Removing the Side Covers 7 2 3 2 Removing the Service Door 7 3 Replacing Assembly Units 8 3 1 Replacing the Transport Module 8 3 2 Replacing the PCB Sensor Labels 8 3 3 Replacing the Centering Pan...

Page 4: ...nt Handling instruction Reference to section position illustration number or document Option accessories peripheral equipment special fittings Time Information in the display 1 2 General Safety Instru...

Page 5: ...ng power units Working in the immediate vicinity of open power supply components Mechanical check of power supply components Modifying circuits in the device Test the zero potential of the device part...

Page 6: ...wrench 9 Allen key 2 mm Allen key 2 5 mm Open end wrench 5 Snap ring pliers ZGG 0 Pointed pliers straight Belt tension measuring device cab special tools Calibration rod 10 mm Part No 5988543 2 2 Remo...

Page 7: ...1 and remove the side covers 2 3 Re mounting will be carried out in opposite order 2 3 2 Removing the Service Door i Note It is not absolutely necessary the remove the service door But with the side c...

Page 8: ...le 6 The screw 2 is secured and remains in the winding plate X Guide the pins 4 of the new transport module into the holes 1 and fix the transport module by tightening the screw 2 X Mount the covers 3...

Page 9: ...nder side 3 2 1 4 2 1 5 3 2 1 5 4 2 1 Fig 6 Replacing the centering panels X Remove the covers X Loosen two screws 1 and washers 2 and remove the centering panel 3 X Disconnect the cable 5 from the PC...

Page 10: ...Tighten the shoulder screws i Note The applicator must be operated with the printer to adjust the shoulder screws Caution Risk of hand injuries X Do not grasp in the area of the turning winder plate X...

Page 11: ...1 7 5 8 Fig 10 Tensioning the belt X Check the tension of the belt Pluck the belt at the marked point 1 and measure the frequency of the oscillation withe a belt tension measuring device Set value f...

Page 12: ...e cam plate 3 and the transport module 6 out of the housing X Pull the cam plate 3 from the pins 5 X Set the new cam plate onto the pins 5 9 10 Fig 12 Replacing the locking lever X Pull the locking le...

Page 13: ...9 8 7 4 5 6 3 13 12 11 Fig 14 PCB Control connectors Pos Connector Lettering 3 Periphery Periphery 4 LP Sensor Centering gear side Centering L 5 LP Sensors Reference Diameter Ref Dia 6 LP Spring Cont...

Page 14: ...le step key and observe the hunting of the rod If the rod hunting seems to be excessive the centering panels 7 may be adjusted individually 1 2 3 2 Fig 15 Adjusting the centering panels Adjusting X Re...

Page 15: ...art No 5988543 X Select Continue The wrapping unit will be turned ten times with closing and opening the jaws and measuring the diameter of the test pipe X The display shows the success of the calibra...

Page 16: ...and the software Transport module defective X Replace the transport module PCB Spring Contact soiled X Clean the contacts PCB Spring Contact defective X Replace the PCB Spring Contact Contacts at the...

Page 17: ...ing L 5907839 PCB Sensors Ref Diam 5555155 Periphery 5555157 PCB Touchgard Sensor 5555156 Service Button Sensor Applicator locked Fan Motor Guard Motor Winder PCB Spring Contacts PCB Sensor Labels Mot...

Page 18: ...ls Adjusting 14 Replacing 9 Covers 7 D Diameter recognition 15 E Error treatment 16 G Guard Plate 10 I Important information 4 L Locking lever 12 P PCB Control 13 PCB Sensor Labels 8 S Safety instruct...

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