Service Manual
4614
MADE IN GERMANY
Stroke-Blow Applicator
Page 1: ...Service Manual 4614 MADE IN GERMANY Stroke Blow Applicator...
Page 2: ...roduct can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Service Manual for the followin...
Page 3: ...20 6 4 Adjusting the Sensor on Cylinder Z 21 6 5 Adjusting the Product Sensor 22 6 6 Lift Speed of Cylinder Z 23 6 7 End Position Dampening 24 6 8 Adjusting the Options for Movement in Direction Z 24...
Page 4: ...rise during use The device may only be used for its intended purpose and if it is in perfect working order and it must be used with regard to safety and dangers as stated in the operating manual The d...
Page 5: ...on or modifications to the device can also endanger operational safety There are various warning stickers on the device They draw your attention to dangers Warning stickers must therefore not be remo...
Page 6: ...al Data Label transfer method Blow pad with height sensor 4614 L R 2100 Label width in mm for Hermes 4 20 114 for Hermes 6 on request Label height in mm 20 100 Compressed air pressure 0 45 MPa 4 5 bar...
Page 7: ...eration mode Blow on transport lock 3 Knurled screw for attaching the applicator to the printer 4 Setting screw to adjust the angle between applicator and printer 5 Compressed air connector 6 Shutoff...
Page 8: ...n Z direction 8 Throttle valve cylinder move out Z direction 10 Pad customized 12 Blow tube 15 Sensor start position cylinder Z 16 Locking for hinges 17 Interface to the printer 18 Valve Cylinder Z 19...
Page 9: ...rdered 4 Documentation Fig 5 Contents of delivery i Note Please keep the original packaging in case the applicator needs to be returned Attention The device and printing materials will be damaged by m...
Page 10: ...label at the printing line i Note This synchronization also has to be carried out when the print job has been interrupted with the cancel button Synchronizing is not necessary when the print head was...
Page 11: ...le valves or other alignment elements This will enable use of the applicator directly after cleaning Pivot Away Dismount the applicator 1 Loosen thumbscrew 5 and swing the applicator away 2 Disconnect...
Page 12: ...labelling position sensor Refl sensor blk There has been no change of the switch state at the upper sensor at the cylinder between the start of the labelling process and the signal from the labelling...
Page 13: ...he case of a customer specific setup with special material the settings can deviate from the standard values In this case the standard values in the setup protocol are as follows The factory default s...
Page 14: ...apter bolt SW20 Changing the cylinder Manometer 7 bar Air pressure control Table 4 Tools 5 3 Mounting and dismounting the cover To initiate the applicator or for adjustments it is necessary to dismoun...
Page 15: ...tween the two units 5 Tighten the thumbscrew 5 6 Raise the stopper on the rail to enable movement of the lifting cylinder 6 5 Transportation Lock Fig 9 Mounting the applicator to the printer 5 5 Trans...
Page 16: ...1 Mounting the pad Attention X X To avoid possible collisions of the pad with other parts of the printer applicator system please roughly align the pad in all directions 6 1 Pad Adjustments before con...
Page 17: ...into the direction of air flow 4 Switch on the printer by the power switch It is possible to use an air pressure regulation unit cab offers two versions of air pressure regulators Air pressure regula...
Page 18: ...y 4 including pad along the guide rail so that the distance between the edge of the pad 6 and the edge of the dispense plate 7 of the printer is approximately 1 mm 3 Tighten screws 1 Adjustment in Z d...
Page 19: ...ase the vacuum turn the setting screw on the throttle valve 1 counterclockwise Measuring Point Vacuum MP V MP V 1 2 3 Fig 17 Measuring point of the vacuum Use a manometer with a measurement range of 7...
Page 20: ...s That way the direction of the supporting air can be optimized 1 Loosen screw 1 2 Put in the blow tube 3 into the tube adapter B 2 Turn the blow tube 3 in the direction that the air current supports...
Page 21: ...ount cover Attention After the pressure has been measured ensure that all connections are properly reestablished 6 4 Adjusting the Sensor on Cylinder Z 3 2 1 10 mm Fig 21 Sensors on cylinder Z Sensor...
Page 22: ...ction point of the product Attention Before undertaking any adjustments disconnect the compressed air supply 1 Insert the male round connector 1 into the female round connector 2 on the sensor 3 and t...
Page 23: ...2 at the upper valve 1 counterclockwise i Note The severity of the impact of the pad onto the product is mainly dependant on the downward motion of the cylinder Z X X In order to reduce the impact of...
Page 24: ...echanical strain on the components Make adjustments as described in chapter 6 4 Adjusting the Sensor on Cylinder Z Adjust the stopper with a completely compressed spring 5 5 Transportation lock Fig 26...
Page 25: ...e information about the printer configuration and the functions of the keys of the navigator pad Configuration manual of the printer or Operator s manual of the printer 7 1 Method for Changing the Pri...
Page 26: ...pporting air The delay prevents turbulence at the front of the label and consequently prevents issues when the label is being picked up from the printer 270 ms Support del off Setting the deactivation...
Page 27: ...cycles by alternately pressing the feed button and Enter button 8 1 Test Mode without Print Job X X Adjust the Peel Position in such a way that the blank labels are peeled off completely from the line...
Page 28: ...ss the Enter button 1 The pad is moved to the labelling position A sensor signals when the labelling position is reached The vacuum is switched off and the label is placed onto the product Thereafter...
Page 29: ...001 Interlock 1 10 1 5964429 001 Plate 1 L 10 2 5964438 001 Plate 1 R No Part No Description PU Note Serial No from to 11 5902021 001 Screw DIN7991 M3x6 10 12 1 5964036 001 Mounting Plate 1 L 12 2 59...
Page 30: ...Tube 4 2m 24 5966464 001 Tube 6 2m 25 5966465 001 Tube 8 2m 26 5905972 001 Push in Y Fitting 1 27 5966414 001 Pressure Regulator 1 No Part No Description PU Note Serial No from to 28 1 5976156 001 Val...
Page 31: ...crew DIN7984 M4x6 10 40 5906943 001 Sealing Ring 10 41 1 5971416 001 PCB Applicator Interfaces 1 L 41 2 5971417 001 PCB Applicator interfaces 1 R No Part No Description PU Note Serial No from to 42 1...
Page 32: ...IN7984 M5x25 10 54 1 5964301 001 Holder 1 L 54 2 5964336 001 Holder 1 R 55 5902562 001 Screw DIN7984 M4x14 10 56 5521159 001 Nut 1 No Part No Description PU Note Serial No from to 57 1 5964236 001 Tam...
Page 33: ...10 56 5521159 001 Nut 1 57 1 5964236 001 Tamp Retainer 1 L 57 2 5964241 001 Tamp Holder 1 R 59 5964351 001 Stopper 1 No Part No Description PU Note Serial No from to 60 2 5964240 001 Plate 1 E L 60 4...
Page 34: ...Screw DIN7991 M3x5 10 71 1 5964347 001 Bracket 1 C L 71 2 5964396 001 Bracket 1 C R 71 3 5964357 001 Bracket 1 D L 71 4 5964398 001 Bracket 1 D R No Part No Description PU Note Serial No from to 72 59...
Page 35: ...et 1 E R 73 5964489 001 Knurled Nut 1 74 5 5964484 001 Cover 1 E L 74 6 5964485 001 Cover 1 E R 75 5905593 001 Mounting Clip 1 No Part No Description PU Note Serial No from to 76 5906636 001 One way F...
Page 36: ...614 16 44 Applicator Interfaces CON 2 CON 1 CON 3 CON 11 CON 6 28 Valve Block CON 1 49 Applicator Control CON 1 Fig 36 Block diagram 4614 4616 48 Controller 47 Product Sensor 46 Sensor Start Position...
Page 37: ...37 10 Drawings 10 2 Pneumatic drawing Type 4614 16 Fig 37 Pneumatics Type 4614 4616...
Page 38: ...38 38 10 Drawings 10 3 Label Position Type 4614 L Fig 38 Label position Type 4614 L Label Position Applicator 4614L...
Page 39: ...39 10 Drawings 10 4 Label Position Type 4614 R Fig 39 Label position Type 4614 R Label Position Applicator 4614R...
Page 40: ...Etikettenbreite 6 Etikettenh he 6 F Features 6 L Label position 401x L 36 401x R 37 Lift Speed 23 M Moving the tamp 18 O Options 23 24 P Pad 16 Parameters 26 Peel off Mode 27 Peel position 28 Peel Pos...
