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C.P.Bourg BDF-e, Operator'S Manual

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C.P.Bourg BDF-e Operator'S Manual Download Page 26

Operator Manual

 

Page 9 - 26

Initial issue: 02/13 

Latest revision: -

8.1  Stitching head adjustment

8.1.1  Stitching heads mechanical unclutching 

1

2

3

4

Locking catch (keeper)

Stitcher bar

Same procedure 

for both kind of heads

(ISP & HOHNER)

1) To unclutch the locking catch

:

2) To remove stitcher bar from the Stacker

:

Summary of Contents for BDF-e

Page 1: ...OPERATOR MANUAL Initial issue 02 13 Latest revision 9 133 347...

Page 2: ...exclusive property of c p bourg s a It is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the produ...

Page 3: ...es with Jogger Type 0 19 7 Process description 24 8 Connecting the machine to mains 25 8 1 Stitching head adjustment 26 8 1 1 Stitching heads mechanical unclutching 26 8 1 2 Stitching wire length adju...

Page 4: ...3 10 2 7 Manual stitching of a set 54 10 2 8 Warning screen and error messages 55 10 2 9 Counter of set 56 10 2 10 U I version and update history 57 10 3 RUN tab options 58 10 3 1 BDF e adjustment in...

Page 5: ...Operator Manual Page 9 5 Initial issue 02 13 Latest revision This page is intentionally left blank...

Page 6: ...separa o acabamento desactivados protec es e com o tabuleiro de sa da transfer ncia ou o compartimento de desperd cios do transportador ligados na posi o de funcionamento Cuidado Manter as m os afast...

Page 7: ...OR WHICH MAINS THE MACHINE IS CABLED Verify your environmental conditions This machine is planned for the following environment Storage and transport Temperature 34 C through 60 C 30 F through 140 F R...

Page 8: ...r module Output conveyor Please follow carefully the instructions and you will enjoy years of excellent work with your system If you have any difficulty using your equipment please call us and ask for...

Page 9: ...ses a digital job ticket to set up the finishing equipment automatically Note The optional SQE Square Edge Module does not feature the automatic setup capability The job ticket is an XML based file fo...

Page 10: ...azardous situation that can cause small or severe injury Warning on a orange background is used to indicate a hazardous situation which has some probability of death or severe injury Warning should no...

Page 11: ...risk of injury to your fingers if they get stuck between the wheel work and the chain This label is located on the centering plate This label is located near the knife of the folding machine It warns...

Page 12: ...d near the primary shaft It indicates a high risk of severe injury to your fingers if they get stuck in the belt This label is located near the main power supply It indicates that this power supply ca...

Page 13: ...WARNING HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH CAUTION DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE CAUTION PINCH POINTS KEEP HANDS CLEAR WARNING HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJUR...

Page 14: ...configura tion and deactivated Automatic adjustments for paper size and stitch location Automatic motion and adjustment of the stitching heads Model equipped with ISP stitching heads toolless change...

Page 15: ...9 15 Initial issue 02 13 Latest revision 6 1 4 Trimmer Paper chips ejected to waste container with full condition sensor Automatic adjustment of the stops 6 1 5 Conveyor Adjustment of the conveyor ste...

Page 16: ...transparent paper Coated uncoated 60 200gsm 16 lb bond 110 lb index Cover 80 300gsm 20 lb bond 10 pt cover stock Paper size Min 203mm 8 Max 520mm 20 5 Min jog 0 127mm 5 jog 1 134mm 5 3 Max 356mm 14 M...

Page 17: ...mm s to 1280 mm s Stitcher limits See Stitching system description further Folder Automatic spacing of the rollers Theorical values Trimmer Length of the cut Capacity of chip container cuts from 8000...

Page 18: ...Operator Manual Page 9 18 Initial issue 02 13 Latest revision 6 3 Stitching system description Side joggers type One type of side jogger is used type 0 with cut out Joggers type 0 LH RH...

Page 19: ...right 4 heads on 4 bracket heads 4 saddle or top Not possible Space between stitches 80 mm 3 1 to 166 mm 6 4 middle heads 1 corner YES left or right middle brackets Not possible YES left or right outs...

Page 20: ...f the width of the sheet is between 127 and 356mm spacing staples will be between 80 and 326mm Then stitching with BDF 2H on 2 brackets with jogger type 0 is possible Authorized work area For example...

Page 21: ...Operator Manual Page 9 21 Initial issue 02 13 Latest revision...

Page 22: ...Operator Manual Page 9 22 Initial issue 02 13 Latest revision...

Page 23: ...Operator Manual Page 9 23 Initial issue 02 13 Latest revision...

Page 24: ...Operator Manual Page 9 24 Initial issue 02 13 Latest revision 7 PROCESS DESCRIPTION 1 1 8 7 6 5 3 3 8 8 8 8 8 8 8 8 6 6 5 5 4 5 5 4 4 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 25: ...essible at all times The BDF e must be connected to the main power protected by a 15 A circuit breaker Push on main switch to set it on position I The green led lights After a few seconds the machine...

Page 26: ...t revision 8 1 Stitching head adjustment 8 1 1 Stitching heads mechanical unclutching 1 2 3 4 Locking catch keeper Stitcher bar Same procedure for both kind of heads ISP HOHNER 1 To unclutch the locki...

Page 27: ...of injury while handling a booklet if a stitch leg is shorter than the other 8 1 3 Cassettes replacement with ISP M2000 heads Localization of the heads according the error message Step 1 Remove the e...

Page 28: ...ubricated each time the cassette is replaced Please use the tube of vaseline delivered together with the cassettes Note According to MSDS and 2000 532 EC lubricant is not a hazardous substance The lub...

Page 29: ...e initialization of the stitching head When removing the rotator operating spring from the stitching head for lubrification you will loose the wire for next stitch Therefore the stitching head must be...

Page 30: ...Note Oil the felt discs on the wire bow of the Hohner 43 6 S heads For Hohner 43 6 S stitching heads Remove pin ref 1 and washer ref 2 Remove the empty spool Install a new spool ref 3 pay attention t...

Page 31: ...iced at the exit of the BDF e there might be a wire jam in the head Apply the following instructions to clear jam and reinstall the wire For ISP M2000 stitching heads 1 Remove cassette with jam as fol...

Page 32: ...aner to clean the screen proceed as explained below To clean the screen 1 Switch off the Stitcher Folder machine Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a so...

Page 33: ...Press button to the right of the screen to enter your own parameters 2 MACHINE LINE CONFIGURATION 3 JDF MODE SELECTION See chapter 10 1 3 JDF Mode Selection page 40 4 FILE MENU Allows to open delete a...

Page 34: ...n allows the user to configure his preferences 1 UNITS Allow you to select your choice for measures in mm or inches 2 KEYBOARD CHOICE Select the kind of keyboard AZERTY or QWERTY 3 LANGUAGE Choose you...

Page 35: ...configuration After installation of all machines enter the machine line configuration in the U I The following configurations are available BSF IFB BCM e BDF e BSF IFB BDF e BSF BDF e Press Machine Li...

Page 36: ...r Manual Page 9 36 Initial issue 02 13 Latest revision BSF IFB BDF e configuration Select the first machine of your line Press V to validate The machine appears on the screen Press the blue right arro...

Page 37: ...Operator Manual Page 9 37 Initial issue 02 13 Latest revision Select the IFB Press V to validate The machine appears on the screen Press the blue right arrow again...

Page 38: ...Operator Manual Page 9 38 Initial issue 02 13 Latest revision Select the BDFE Press V to validate The machine appears on the screen When machines line configuration is complete press V to validate...

Page 39: ...onfirm your configuration press YES Note If a SQE is present it should not be selected in the U I The screen shuts down and then self restarts Some new tabs appear according to the configuration A new...

Page 40: ...switched in JDF mode then manual job settings and pre defined job recall are disabled gray color After job imposition is made by Ultimate Impostrip and sent to the FFPS FreeFlow Print Server hold que...

Page 41: ...r Manual Page 9 41 Initial issue 02 13 Latest revision 10 1 4 File menu This menu allows to save delete open and recall a job program This menu is fully detailed in chapter 10 2 5 File menu parameter...

Page 42: ...ming the folding parameters 3 Trimmer screen Allows programming the trimming parameters 4 Output conveyor screen Allows programming the output conveyor parameters 5 File menu Allows the recording the...

Page 43: ...IZE SCREEN to have access to the stitching parameters Press on value to edit Enter the value by using the keypad Press V to validate V Valid the adjustment parameters entered in the different screen X...

Page 44: ...the numerical keypad Press V to validate 2 Stitching mode choice Saddle stitching Top stitch Left corner stitching Right corner stitching Cancel stitching function 3 Paper width choice 4 Paper length...

Page 45: ...activated Folding function not activated Sets are sent to the upper reception tray and the 2 other parameters are not available 2 Folding pressure selection By default the pressure will always be max...

Page 46: ...ibed below Trimming option not activated go directly to output conveyor parameter 2 Booklet final length selection press 2 Choose the size of the book by entering its final value through the numerical...

Page 47: ...screen shows the main parameters entered for stitching folding and trimming 2 Output conveyor advances selection Adjust the output conveyor advance 1 to 30 to obtain the space desired between the book...

Page 48: ...face allows an easy and performing jobs management Press the button FILE MENU to have access to the file parameters Five adjustments are available 1 Make a comment on the saved jobs 2 Open a job saved...

Page 49: ...ment This menu allows to make a personal comment on a saved job Select a job and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric keybo...

Page 50: ...existing job This menu allows to open a job saved by the operator Select a job in the left column and press button 2 Press YES to open the selected job or NO to return to the previous screen and sele...

Page 51: ...eric keyboard and confirm it with the ENTER key The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replace...

Page 52: ...ows to erase an existing job Attention Once deleted there is no way to recover the deleted job Select the job to be erased in the left column Press button 4 The following screen appears Press YES to e...

Page 53: ...desired stitch head form Normal Stitch OR Loop Stitch Stitch single sheet Permitted or not a single sheet stitching Reset BDF e The machine goes to home position Manual Stitch Allows manual stitching...

Page 54: ...ooks in compliance with the variables set for this job Proceed as follows You are in Run menu Open the upper cover of the BDF e The BDF e will be set in waiting mode Place the paper set under the stit...

Page 55: ...his button erases the indications of the screen This button allows to display the historical of WARNING ERRORS messages This button allows to reach the WARNING ERRORS screen from any other screen Note...

Page 56: ...Operator Manual Page 9 56 Initial issue 02 13 Latest revision 10 2 9 Counter of set Press button to open the counter screen 2 1 3 4 5 6...

Page 57: ...this button to reset the counter to zero Press button or to increase or decrease the counter by 1 4 Activate or desactivate the preset Press button or to increase or decrease the counter by 1 For BDF...

Page 58: ...Operator Manual Page 9 58 Initial issue 02 13 Latest revision 10 3 RUN tab options The RUN tab allows you to perform some fine adjustments while machines are running 1 BDF e adjustments in mode RUN 1...

Page 59: ...t for trimming Output conveyor area for output conveyor This buttons are used as described below Press this button to reset the counter output conveyor value and force the offset of a booklet Output c...

Page 60: ...stitcher while running Stitcher 1 Adjustment on paper length maximum modification 3mm 2 Adjustment on paper width maximum modification 3 mm 3 Adjustment on stitch position on paper length Stitches off...

Page 61: ...position adjustment in relation to stitches Final booklet upper face will be longer Final booklet lower face will be longer Maximum modification 1 5mm Trimmer area Trimmer adjustment while running 6 B...

Page 62: ...Manual Page 9 62 Initial issue 02 13 Latest revision Refer to the figure below for the direction of the motion and the corresponding button Stitcher front jog Stitcher back stop Folder back stop Trim...

Page 63: ...titcher see 10 5 4 Remedies point a 2 55 Unexpected sheets in area E see 10 5 4 Remedies point a 2 65 Unexpected sheets in folder see 10 5 4 Remedies point a 2 69 Unexpected sheets in area F see 10 5...

Page 64: ...n see 10 5 4 Remedies point h 4 13 D deflector open see 10 5 4 Remedies point h 4 14 E deflector open see 10 5 4 Remedies point h 4 15 F deflector open see 10 5 4 Remedies point h 4 16 G deflector ope...

Page 65: ...Operator Manual Page 9 65 Initial issue 02 13 Latest revision Identification of the baffles B C D E F H I J G A...

Page 66: ...door If all zones are empties the messages disappeared and the machine goes back to the RUN menu b Trim waste bin Open both doors and empty the trim waste bin Trim waste bin removed Put the trim waste...

Page 67: ...the Installation Manual Exit conveyor full A stop switch at the end of the conveyor detects if the conveyor is full Empty the conveyor If the conveyor is installed connected and empty and if the error...

Page 68: ...he upper cover and the doors Daily maintenance 1 Remove the metal parts stitches from clinchers by pushing on the handle 3 times If you do not do it there is a risk of poor stitching or jam 2 Empty th...

Page 69: ...heets 2 Clean the threaded rod of the stitching heads with a brush If you do not do it there is a risk of not smooth movement Never grease the threaded rod 3 Refer to head manual for maintenance ISP M...

Page 70: ...thly maintenance Refer to head manual for maintenance Every 3 month maintenance Clean stop fingers of the stitching area with compressed air and then with a cotton cloth and a specific cleaning soluti...

Page 71: ...r doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc...

Page 72: ...ritiro dei prodotti a fine vita NEDERLANDS De aanwezigheid van dit symbool op uw apparatuur geeft aan dat u zich van deze appa ratuur moet ontdoen overeenkomstig de daarvoor in het betreffende land ge...

Page 73: ...Operator Manual Page 9 73 Initial issue 02 13 Latest revision NOTES...

Page 74: ...Operator Manual Page 9 74 Initial issue 02 13 Latest revision NOTES...

Page 75: ...1 46 87 32 14 Fax 33 1 46 87 52 17 e mail cpb_france cpbourg com Millewee 14 BP85 L 7201 Walferdange Luxembourg Tel 352 33 24 47 Fax 352 33 19 99 e mail cpb_luxembourg cpbourg com Inc New Bedford Ind...

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