C-Aire Compressors S261R-LD1-115PD Owner'S Manual Download Page 12

MODEL
SERIAL #
MFG. #

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380 West 1st Street, Dresser, WI 54009 // 800.762.2247//651.462.3440//www.c-aireinc.com

- No electrical power

- Loose wire connections

- Pressure switch not making contact

- Overload/stripped
- Connection rod bearings

- Wrist pins, wrist pin bearings

- Loose connecting rod nut

- Suction and discharge valves

- Check all fittings

- Make sure Petcock is closed

- Faulty Check Valve

- Dirty air filter

- Blown cylinder head gasket

- Worn or broken suction/discharge valves

- Air leaks

- Motor overload

- Malfunctioning or improperly adjusted 

  pressure switch or pilot valve

- High ambient temperature

- Wrong size fuses or breaker

- Wrong size wire

- Motor starting under load

- Loose wires

- Compressor is being overworked

- Variable overload on compressor started 

  needs adjusting

- Compressor will not operate

- Knock occurs while compressor 

  is loading

- Tank does not hold pressure when 

  compressor is turned off

- Tank pressure builds up slowly

- Reset mechanism cuts out repeatedly. 

  Fuses of proper size blow.

- Fuses or breaker trip

- Turn on power

- Tighten connection

- See pressure switch adjustment

- Reset overload
- Replace rod

- Replace complete piston assembly

- Tighten

- Replace Valves

WARNING:

 Bleed tank. Disassemble Check

   Valve assembly, clean or replace faulty parts.

DANGER:

 Do not disassemble 

  Check Valve with air in tank

- Clean or replace filter element

- Install new gasket

- Install new valve

- Tighten joints

- Shut down immediately to

  avoid damage

- Adjust or replace

- Provide ventilation

- Check fuse/breaker size

- Check volts/Amps

- Make sure pump is unloading when 

  compressor shuts off

- Check electrical connections

- Compressor should not run more than 

  6 out of 10 minutes on average

- Call C-Aire

- Poor ventilation

- Internal pump problem

- Overheating compressor

- Relocate compressor

- Have unit serviced

- Condensation in the air receiver

- Water in air receiver

- Drain daily or install an Automatic Tank Drain

TROUBLESHOOTING

Summary of Contents for S261R-LD1-115PD

Page 1: ......

Page 2: ...HD Heavy Duty 15 000 hour life SD Standard Duty 5 000 hour life LD Light Duty 2 000 hour life SERIES 1 Single Phase 3 Three Phase PHASE 115 Available on S500 and smaller 230 208 230v 460 VOLTAGE P Prewired Power Cord S Prewired Magnetic Starter U 30 40psi Adjustable Pressure Switch D Digital Pressure Switch Also available in PU and SU ADDITIONAL OPTION S261 LD PD SD 300 HD 175 265 325 500 750 900 ...

Page 3: ...d missing parts If either is apparent make notations on the delivery receipt before signing the receipt Ask the carrier how to file a claim for shipping damages If concealed damage is discovered after receiving the unit notify the carrier within 15 days of receipt in writing SELECTING A LOCATION C Aire compressors are to be installed and operated in a clean dry well lighted and well ventilated are...

Page 4: ...eratures below 20 F or above 104 F WARNING A compressor should never be used in an area where toxic corrosive or volatile agents may be present MOUNTING THE COMPRESSOR CAUTION Remove the compressor from the shipping packaging before mounting CAUTION Do not mount riser mount unit horizontally 1 Install mounting bracket on riser 2 Hang unit on mounting bracket 3 Bolt unit to mounting bracket MOUNT T...

Page 5: ...mer drill holes for hollow wall anchor 4 Attach mounting bracket to wall with bolt and washer into anchor 7 Slip bolt through unit to mounting bracket 2 Put hollow wall anchor into holes 5 Locate hangers on back of unit 8 Tighten bolt to unit and mounting bracket 3 Tap hollow wall anchor into cinder block with hammer 6 Hang unit onto the mounting bracket 9 Install air filter assembly ...

Page 6: ...l Electrical Code NEC or the Canadian Electrical Code CEC the National Electrical Safety Code NESC OSHA code and or any local or state codes having precedence Be sure of proper wire sizing and that the circuit breaker and the distance from the breaker is within suggested range Confirm your electrical supply voltage matches what is required for the motor ELECTRICAL C Aire compressors are to be inst...

Page 7: ... with a grounding plug The plug must be plugged into an outlet that is installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug will result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The insulated wire with a green outer sur...

Page 8: ...umber 2 and minimum pressure of 7 on the screen Change the setting to 5 using DOWN ARROW button Next press the MODE button once again to see the number 1 and maximum pressure of 12 on the screen Use the DOWN ARROW button to change the setting to 10 If you try to set the maximum pressure first the digital pressure switch will not allow you to change the number to 10 because that would cause the dro...

Page 9: ...ressor to the power source the compressor will start WARNING Before performing maintenance release air pressure from the system and disconnect lockout tagout the main power supply WEEKLY MAINTENANCE Drain moisture from your air compressor s tank WEEKLY CAUTION Open the drain valve slowly to release the moisture as pressure in the tank can cause the moisture to expel at very high velocity Check for...

Page 10: ... OF USE LOST PROFITS LOST INCOME WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY HEAVY DUTY SERIES WARRANTY C Aire warrants its compressor pumps from the Heavy Duty Series noted by the HD in its part number to be free from defects in material and workmanship for a period of 36 months from the date of purchase The 3 year warranty for HD units only covers the compressor pump All other components are ...

Page 11: ... Solenoid Valve Studs M4 16 Tank Mounting Bracket Mounting Plate 2 1 1 1 1 1 Vibration Dampener 4 Washer Nut 4 4 ITEM NO QTY ITEM NO ITEM NO ITEM NO QTY QTY QTY 1 1 8 Air Compressor Exploded Parts Diagram S261R LD1 115PD ITEM NO PART NO 1 RM 260R 0001 2 RM 260R 0002 3 RM 260R 0003 4 RM 260R 0004 5 RM 260R 0005 6 RM 260R 0006 7 RM 260R 0007 8 RM 260R 0008 9 RM 260R 0009 10 RM 260R 0010 11 RM 260R 0...

Page 12: ...ed needs adjusting Compressor will not operate Knock occurs while compressor is loading Tank does not hold pressure when compressor is turned off Tank pressure builds up slowly Reset mechanism cuts out repeatedly Fuses of proper size blow Fuses or breaker trip Turn on power Tighten connection See pressure switch adjustment Reset overload Replace rod Replace complete piston assembly Tighten Replace...

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