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Section 3 

– Finishing Your Guitar

 

Explorer Section 3- 3 - 

3.

 

Use a flexible sanding block with #150 grit aluminum-oxide sanding paper to sand the guitar 
body until there is a consistent scratch pattern on the entire surface. Note: DO NOT round over 
the neck pocket or the body cavities. When hand sanding, always sand in the same direction as 
the wood grain.  

4.

 

Re-sand the entire guitar body and neck with #220 grit sanding paper and lightly round over the 
outside edges of the body. 

5.

 

Wipe the guitar body and neck with a damp cloth to “raise" the wood grain. 

6.

 

Wait until the wood is dry and re-sand with #220 grit sandpaper to sand the “raised" grain 
smooth. 

(Note: On a maple fingerboard you can apply a clear finish to the entire neck and fingerboard.  Apply 
several coats and remove buildup on the frets between coats.  An easy way to remove the finish buildup 
on the frets is to take a nail and file a half round slot in the head about the same size as the frets.  You 
can then use this to easily scrape any finish build up. 

If the neck has a Rosewood or Ebony fingerboard, be sure to tape off the fingerboard before applying 
the finish.    Behlen’s Fingerboard Oil is a great product for your fingerboard.) 

3.2.2

 

Appling Grain Filler 

Grain filler will fill in the grain and create flat surface.  This is essential if you are trying to get a high gloss 
finish.   Oil based grain filler is recommended.  We recommend using Behlen PORE-O-PAC grain filler. For 
most finishes use natural colored filler. The dyes used in darker fillers may over time find their way 
through the color coat.  

Apply the filler by wiping across the grain. You can use a course cloth or your fingers to wipe the grain in. 
After it has dried about ten to twenty minutes the excess can be removed with a cloth dampened with 
mineral sprits. After about an hour repeat the process and let dry overnight. If you have removed most 
of the excess with mineral spirits the remaining filler on the field of the wood can be sanded off (use 
#220 again) in a few minutes. It is also a good idea at this time to reopen any of the screw holes in the 
body. Use a toothpick or small drill held between your fingers to clean out any filler in the holes. The 
body is now ready for a sand and sealer coating. 

3.2.3

 

Applying Sanding Sealer 

Sand and sealer is used to give the final coat a level base. It is also helpful in filling scratches which are 
too deep to sand out.   We recommend using Behlen Vinyl Sealer.  This comes in aerosol cans and can 
easily be sprayed on. 

3.2.4

 

Solid Color Primer 

The last step before applying the color coats is to apply a white primer coat.  We recommend using Ohio 
Valley Nitro Primer.  The white background will also let you apply an opaque color coat with less paint. 
Spray on two coats. When dry you may notice that the surface feels rough. Sand off the roughness with 
#320 dry and respray. Sand again. If the surface now appears smooth and all grain is opaqued you are 
ready for the color coat. 

Summary of Contents for Explorer Guitar Kit

Page 1: ...Explorer Guitar Kit Assembly Instructions WWW www byoguitar com...

Page 2: ...ertain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI Because there are various ways to cut and join wood you can make substitutions for t...

Page 3: ...ridge assembly Figure 2 4 1 2 2 5 Miscellaneous Fit Checks 3 2 5 1 Fit check of the back cavity Cover Fig 2 5 1 1 3 2 5 2 Output Jack 3 2 5 3 Check Strap Pins 3 2 5 4 Check Tuner Alignment 3 3 Finish...

Page 4: ...tall the Pickguard and Selector Switch 6 4 3 Installation of the Bridge Components 7 4 3 1 Installing the Bridge 7 4 3 2 Installing the Tailpiece 7 4 4 Installing the Nut 7 4 5 Installing the Tuners T...

Page 5: ...shing materials especially if they have to be ordered will allow expedite your guitar project We carry a full line of finishing products that give you the beautiful finish you are looking for whether...

Page 6: ...piece parts are included If you customized your order ex different tuners ensure that these parts are accounted for Please contact BYOGuitar if there are any discrepancies Explorer Material List Item...

Page 7: ...matic bridge 2 posts Explorer stop tail 6 1 harness w 3 potentiometers Explorer Wiring harness 7 1 stop 2 posts Bridge assembly 8 1 tone 2 volume Explorer knobs 9 6 Tuning Pegs 6 Washers 6 Nuts 6 scr...

Page 8: ...11 Jack w plate 4 mounting screws Output Jack assembly note jack is prewired to harness 12 2 Holders 2 plastic washers 2 screws 1 Strap Holder materials 13 1 String Nut guide String Nut 14 6 strings...

Page 9: ...ools materials required Drill drill bits 1 2 Phillips screwdriver Soldering iron solder Masking painters tape Finishing painting material Sand paper 220 320 grit Guitar strap Soap or candle Feeler gau...

Page 10: ...sh has been applied and completely dried In this section all of the components are installed internal wiring connected and strings attached your guitar will ready to go Section 5 Setup in this section...

Page 11: ...nd that all screw holes have been drilled 2 1 Fit check the Neck to the Body Gently insert the Neck into the neck cavity on the Body the fit should be snug to ensure proper alignment when these pieces...

Page 12: ...orer guitar kit comes with a wiring harness that is ready for installation during assembly of your guitar Section 4 Check the harness to ensure that all wiring remains solidly soldered to each compone...

Page 13: ...e Strap Pins item 12 on the material list reference Figure 2 0 If the holes are pre drilled skip to 2 5 4 1 Mark the rear Strap Pin hole so that it is approximately 7 from the bottom of the Body and t...

Page 14: ...he application of several finish types including 1 Solid color 2 Pigmented translucent gel stain or alcohol dye 3 Penetrating stain or water based dye The guitar body was sanded at the factory and coa...

Page 15: ...e body and neck 2 Apply grain filler if desired 3 Apply 2 coats of sand and sealer 4 Sand to 320 grit 5 Apply stain or dye 6 Apply clear top coats 7 Buff finish 3 1 3 Penetrating Stain or water based...

Page 16: ...mended We recommend using Behlen PORE O PAC grain filler For most finishes use natural colored filler The dyes used in darker fillers may over time find their way through the color coat Apply the fill...

Page 17: ...h have been applied DO NOT sand through the finish be careful on the edges Use a tack cloth to remove sanding residue Apply more finish sanding between coats until the finish is the desired thickness...

Page 18: ...Installation of the Bridge Components 7 4 3 1 Installing the Bridge 7 4 3 2 Installing the Tailpiece 7 4 4 Installing the Nut 7 4 5 Installing the Tuners Truss Rod Cover Figure 4 5 1 8 4 5 1 Installi...

Page 19: ...e location to determine the neck placement DO NOT simply position the neck so the heel of the neck is at the back of the pickup cavity Typically the neck doesn t reach the back of the cavity and shoul...

Page 20: ...he last thing to check is the neck angle Figure 4 1 3 1 If the angle is not correct you won t be able to get the correct action With the neck in the pocket place a straight edge on the frets Push the...

Page 21: ...ing the Wiring Harness As noted the wiring harness comes assembled and only requires to be run through various tunnels prior to being connected to other components Figure 4 2 1 1 details the Body vari...

Page 22: ...own in Figure 4 2 2 1 where the Neck pickup has a smaller taper than the Bridge pickup Also note that the pickups are mounted with the small dimension of the taper pointed toward the neck 1 Run the sh...

Page 23: ...kguard and mount the pickguard on the Body Use caution when compressing the switch wires to fit into the Switch pocket to ensure no wires are broken Before starting ensure that the clear protective fi...

Page 24: ...djustment screws into the inserts 4 Place the bridge onto the adjustment screws with the individual string adjustment screws facing the neck Figure 4 3 1 4 3 2 Installing the Tailpiece 1 Remove the Ta...

Page 25: ...P3v bxwE Although the video addresses restringing a guitar the principles and techniques will help you string your guitar as well as provide a visual for the stringing of your guitar 1 Carefully uncoi...

Page 26: ...ht 3 Adjusting the Pickup heights 4 Adjusting the Intonation These adjustments will provide preliminary settings from which you can fine tune the sounds to your individual playing style As with previo...

Page 27: ...backward too much and the strings will buzz on the frets and loosening it will cause it to bow forward giving more relief CAUTION If you find that the truss rod is very difficult to turn then stop It...

Page 28: ...rst string to the sixth string The question here is how high to make the bridge This is personal choice Adjusting saddle height is very easy on the Explorer guitar Since the bridge can only be adjuste...

Page 29: ...inist ruler measure the distance from the top of the pole to the bottom of the 1st string note bass measurement 1 3 Repeat 1 1 1 2 on the 6th string note the treble measurement 2 Neck Pickup repeat st...

Page 30: ...w the strings to warm up Metal expands when warm and contracts when cool After you ve played a few riffs you can then do your final tuning 2 Wipe the strings neck and bridge with a lint free cloth aft...

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