BVA P1000 Instruction Manual Download Page 4

BEFORE USE

1.  Before using this product, read the instruction manual completely 

and familiarize yourself thoroughly with the product, its 

components and recognize the hazards associated with its use.

2.  Verify that the product and the application are compatible. 

Inspect before each use. Do not use if bent, broken, leaking or 

damaged components are noted.

3.  Replace worn or damaged parts and assemblies with 

BVA Hydraulics Authorized Replacement Parts only (See 

Replacement Parts Section). Lubricate as instructed in 

Maintenance Section.

4  Ensure  method  of  confirming  load  is  accurate  and  working 

properly. Have gauge or load cell accuracy verified by qualified 

personnel on a yearly basis.

5.  Pumps should be stored where protected from the elements, 

abrasive dust, and damage. Pumps can be stored horizontally 

or vertically. 

SET UP

WARNING:

 

The pump’s maximum working pressure is  

10,000 PSI. Make sure that all hydraulic equipment such as 

cylinders, hoses, couplers and etc. used with this pump are 

rated at 10,000 PSI operating pressure or more.

1.  Prepare the pump for use:

For models P350, P1000 & P1000AD:

• Pull spring loaded lock pin, pivot toward rear to unlock the 

handle (Fig. 3).

•  Loosen vent screw counter-clockwise (Fig. 4).

2. Depressurize system by opening release valve counter-

clockwise, but no more than 2 full turns. Then carefully remove 

the threaded plug on oil outlet port, and connect 3/8ʺ NPTF 

(1/4” NPTF P350) hydraulic connection to oil outlet port, i.e. 

coupler,  gauge  adapter,  hydraulic  hose  etc.  Ensure  all  fluid 

ports and thread connections are clean before connect.

NOTICE:

 

Always secure threaded connections with non-hardening 

pipe thread compound. Take care not to introduce compound into 

port  orifices.  Tighten  securely  to  prevent  accidental  removal  of 

components while in use.

3.  Install a pressure gauge in-line from the pump for better control 

and safety purpose.

NOTICE: 

It is recommended to use BVA fittings, gauge adapter 

and guage.

4.  Tighten securely to prevent accidental removal of components 

while in use. 

5.  Check for leaks in system and repair by qualified personnel as 

needed. Depressurize the hydraulic system before servicing.

OPERATION

WARNING: 

ALWAYS monitor pressure, load or position 

using suitable equipment. Pressure may be monitored by 

means  of  an  optional  manifold  and  gauge  (contact  BVA 

Hydraulics). Load may be monitored by means of a load cell 

and digital indicator. Correct application position can only be 

determined by the operator of the equipment.

1.  Remove the threaded plug, then connect the pump to suitable 

application.

2.  Ensure  the  oil  level  is  correct  and  the  system  fittings  and 

connections are leak free before operating the pump.

3. Pump may be used in horizontal and vertical position as 

illustrated in Figure 5.

4

CAUTION: 

NEVER operate pump with release valve closed 

and  disconnected  from  application.  If  operated  in  this 

condition, the hose and connections become pressurized. 

This increases burst hazard. Damage may occur to pump 

and its components

4.  Close release valve by turning it clockwise. Finger tight ONLY. 

Using tools on release valve can damage it and cause the 

pump to malfunction.

5. Pump handle until desired pressure, load or position is 

reached.

6.  Pressure will maintain until the release valve is opened.

7. To retract application, turn the release valve knob slowly 

counterclockwise (never more that 2 full turns).

 

!

Figure 4 - Loosen vent screw counter-clockwise.

Figure 3 - Pull spring loaded lock pin, pivot toward 

rear to unlock pump handle.

Figure 5 - Horizontal and Vertical Position 

 

!

 

!

Model No. H3902

Approved By:

Checked By:

Drawn By: 陳神佑

Date: 2017.07.12 File name: H3902_1707OUT

Summary of Contents for P1000

Page 1: ...s com Website www bvahydraulics com Maximum Operating Pressure 10 000 PSI P350 M0_042018 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Model P350 Models P1000 P1000AD Model No H3902 Approved By Checked By Drawn By 蕭益彰 Date 2016 08 05 File name H3902_1608OUT ...

Page 2: ...d under no load conditions and easy pumping in loaded conditions These lever operated pumps supply compressed hydraulic fluid to compatible applications i e rams presses spreaders compactors and crimping machines anywhere that 10 000 PSI of fluid pressure is needed Special skill knowledge and training may be required for a specific task and the product may not be suitable for all the jobs describe...

Page 3: ...ump reservoir can hold Do not connect pump to hydraulic system powered by another pump This device is not suitable for use as support device As the system load is lifted use blocking and cribbing to guard against a falling load All personnel must be clear before lowering load or depressurizing the system Never try to disassemble a hydraulic cylinder refer repairs to qualified authorized personnel ...

Page 4: ...hten securely to prevent accidental removal of components while in use 3 Install a pressure gauge in line from the pump for better control and safety purpose NOTICE It is recommended to use BVA fittings gauge adapter and guage 4 Tighten securely to prevent accidental removal of components while in use 5 Check for leaks in system and repair by qualified personnel as needed Depressurize the hydrauli...

Page 5: ...es Lock handle into position using the spring loaded locking pin mechanism 4 Shield pump with a protective cover TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if problem exists Pumps should be repaired only by authorized BVAService Center For repair service contact service center in your area Symptom Possible Causes Corrective Action Erratic application actio...

Page 6: ...embly sequence Hand Pump Service Parts SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note To ensure safe and reliable performance replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only MODEL P350 23 20 2 3 9 30 29 22 Drawn By 蕭益彰 ...

Page 7: ...m Part Number Description Qty 1 N A Base 1 2 H39 6 2108 208 Fixing Pillar 1 3 H39 6 2109 109 Fixing Ring 1 4 644 1 0060 05311 Screw 1 5 H39 5 8104 103 Nut 1 6 Steel Ball 3 7 O ring 1 8 H18 4 1603 107 Release Valve 1 9 H39 6 1308 100 Iron plate 1 10 649 1 0050 028 Screw 1 11 H39 6 1603 102 Base Plate 1 12 651 1 0050 103 Screw 5 13 532 8 0040 012 Filter 1 14 H18 4 1902 208 Low Pressure Valve Assy 1 ...

Page 8: ...0939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note To ensure safe and reliable performance replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only MODEL P1000 2 4 5 6 7 8 19 9 10 11 18 12 13 15 16 17 14 14 1 3 Model No H1812 Approved By Checked By Drawn By 陳神佑 Date 2016 04 12 File na...

Page 9: ...enter Contact BVA for list of Authorized Service Centers N A Part is not available as replacement 9 MODEL P1000 Item Part Number Description Qty 1 H18 4 1600 909 Base Assy Please see page 10 11 for the detail 1 2 H18 5 4401 207 Steel Bar 1 3 O ring 1 4 H18 5 1502 208 Support Plate 1 5 651 1 0050 103 Screw 2 6 532 3 0180 100 Special Washer 1 7 671 2 0100 205 Nut 1 8 H18 4 1905 103 Air Vent Assy 1 9...

Page 10: ...ulics com Indicates items included in and available only as part of Repair Kit Repair Kits require special skill training and equipment to repair Installation must be done by Authorized Service Center Contact BVA for list of Authorized Service Centers N A Part is not available as replacement 10 MODEL H18 4 1600 909 P1000 Base Assembly 12 13 3 18 19 1 6 9 10 11 8 14 4 16 File name H18 4 1600 909_15...

Page 11: ...ion Qty 1 H18 6 1322 101 Hook Base 1 2 Washer 1 3 649 1 0050 037 Screw 1 4 N A Base 1 5 O ring 1 6 Back up Ring 1 7 H28 4 4406 108 Piston Ass 1 8 644 1 0060 071 Screw 1 9 Back up Ring 1 10 O ring 1 11 H18 6 2114 200 Fixing Pillar 1 12 651 1 0050 103 Screw 3 13 H18 5 1602 101 Base Plate 1 14 D05 6 1001 106 Nut 1 15 H18 6 1321 200 Hook 1 16 532 8 0050 024 Filter 1 Item Part Number Description Qty 17...

Page 12: ...omona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note To ensure safe and reliable performance replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only MODEL P1000AD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 20 21 22 23 24 Model No H1818 Approved By Checked By Drawn By 陳神佑 Date 2016 04 1...

Page 13: ...t available as replacement 13 MODEL P1000AD Item Part Number Description Qty 1 H18 4 1903 109 Base Assy Please see page 14 15 for the detail 1 2 H18 6 1908 101 Steel Tube 1 3 H18 5 4401 207 Steel Bar 1 4 H18 6 1910 108 Silcon Tube 1 5 O ring 1 6 H18 6 1907 109 Silcon Tube Seat 1 7 532 8 0040 012 Filter 1 8 H18 6 1909 103 Sucking Tube 1 9 H18 5 1502 208 Support Plate 1 10 651 1 0050 103 Screw 2 11 ...

Page 14: ...4153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note To ensure safe and reliable performance replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only MODEL H18 4 1903 109 P1000AD Base Assembly 14 25 30 29 13 12 10 8 11 9 6 22 7 32 31 5 1 2 25 26 27 28 24 23 16 17 20 21 15 18 19 3 4 No H18 4 1903 109 By Checked By Drawn ...

Page 15: ...0050 037 Screw 1 6 512 2 0067 010 Safety Spring 1 7 A17 5 1603 300 Adjustment Screw 2 8 651 7 0004 107 Copper Connector Assy 1 9 A17 6 1216 102 Neddle 2 10 Washer 1 11 641 1 0098 103 Screw 1 12 609 1 0075 105 Pipe Plue 1 13 H18 5 1602 101 Base Plate 1 14 N A Base 1 15 H28 4 4406 108 Piston Ass 1 16 O ring 1 17 Back up Ring 1 Item Part Number Description Qty 18 H18 6 2114 200 Fixing Pillar 1 19 644...

Page 16: ...BVA Hydraulics product fails due to material defect in workmanship you may contact SFA for disposition In such cases the customer s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever THIS WARRANTY IS LIMIT...

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