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BEFORE USE

1. Before using this product, read the instruction manual completely and familiarize 

yourself thoroughly with the product, its components and recognize the hazards 

associated with its use.

2. Verify that the product and the application are compatible. Inspect before each 

use. Do not use if bent, broken, leaking or damaged components are noted.

3. Replace worn or damaged parts and assemblies with BVA Hydraulics Authorized 

Replacement Parts only (See Replacement Parts Section). Lubricate as   

instructed in Maintenance Section.

4. Ensure method of confirming load is accurate and working properly. Have gauge 

or load cell accuracy verified by qualified personnel on a yearly basis.

5. Pumps should be stored where protected from the elements, abrasive dust, 

and damage. Pumps can be stored horizontally or vertically.  

SETUP

1. Prepare the pump for use:
     A) For Model ZP601S:

  

 Push the handle lock latch to unlock the pump handle (Fig. 2).

 

2. Carefully remove the oil filler screw from oil outlet port. 

3. Connect coupler, fitting or hose of matching threads. Install in-line pressure 

gauge.

NOTICE:

 

Use an approved, high-grade pipe sealant to seal all hydraulic 

connections

4. Check for leaks in system and have repaired by qualified personnel as needed. 

Before repairs are made, depressurize system by opening the release valve 

counterclockwise, but no more than 2 full turns. 

OPERATION 

WARNING:  ALWAYS monitor pressure, load or position using suitable 

equipment. Pressure may be monitored by means of an optional manifold 

and gauge. Load may be monitored by means of a load cell and digital 

indicator. Correct application position can only be determined by the operator 

of the equipment.   

1. Connect the pump to suitable application.  

2. Ensure the oil level is correct and the system fittings and connections are leak 

free before operating the pump.

3. Pump may be used in horizontal and vertical position 

  as illustrated on Figure 3.

4. Close release valve by turning it clockwise. Finger tight ONLY. Using tools on 

release valve can damage it and cause the pump to malfunction.

5. Pump handle until desired pressure, load or position is reached. 

6. Pressure will maintain until the release valve is opened.

7. To retract application, turn the release valve knob slowly counterclockwise 

(never more than 2 full turns). 

WARNING:  NEVER operate pump with release valve closed and 

disconnected from application. If operated in this condition, the hose and 

connections become pressurized. This increases burst hazard. Damage 

may occur to pump and its components.

4

Figure 2

 

- Push the handle lock latch to 

unlock the pump handle.

Figure 3 - Horizontal and Vertical Position 

 

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a)

b)

Summary of Contents for ZP601S

Page 1: ...3 Tel 888 332 6419 Fax 816 891 6599 E mail sales bvahydraulics com Website www bvahydraulics com Maximum Operating Pressure 10 000 PSI ZP601S M0_112014 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death ...

Page 2: ...ety These lever operated pumps supply compressed hydraulic fluid to compatible applications i e rams presses spreaders compactors and crimping machines anywhere that 10 000 PSI of fluid pressure is needed Special skill knowledge and training may be required for a specific task and the product may not be suitable for all the jobs described above Unsuitable applications would include applications th...

Page 3: ...to application which can return more oil to the reservoir than the pump reservoir can hold Do not connect pump to hydraulic system powered by another pump This device is not suitable for use as support device As the system load is lifted use blocking and cribbing to guard against a falling load All personnel must be clear before lowering load or depressurizing the system Never try to disassemble a...

Page 4: ...ed personnel as needed Before repairs are made depressurize system by opening the release valve counterclockwise but no more than 2 full turns OPERATION WARNING ALWAYS monitor pressure load or position using suitable equipment Pressure may be monitored by means of an optional manifold and gauge Load may be monitored by means of a load cell and digital indicator Correct application position can onl...

Page 5: ... pump with a protective cover TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if problem exists Pumps should be repaired only by authorized BVA Service Center For repair service contact service center in your area Symptom Possible Causes Corrective Action Erratic application action Air in the system External leak Internal hydraulic leak Vent the system Tighten ...

Page 6: ... Service Parts SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 891 6599 E mail sales bvahydraulics com Website www bvahydraulics com Note To ensure safe and reliable performance replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only 1 2 4 3 5 6 7 6 7 8 9 10 11 12 13 14 13 15 16 17 20 19 18 17 21 22 23 34 33 32 31 18 30 28 29 27 24 25 26 ...

Page 7: ... 16 522 8 0127 016 Filter 1 17 601 7 0008 009 Steel Ball 2 18 601 7 0006 005 Steel Ball 2 19 426 6 1105 201 Bolt 1 20 D05 6 1001 106 Oil Plug 1 21 Valve seal 1 22 H54 4 2105 100 Release valve 1 23 N A Base 1 24 H54 3 2134 202 Reservoir 1 25 Bonded seal 1 26 H28 6 4404 106 Nut 1 27 324 4 1900 309 Oil Filler Screw 1 28 H18 5 4401 207 Screw Bar 1 29 532 8 0050 024 Filter 1 30 O ring 1 31 501 9 0085 2...

Page 8: ... in accordance with the instructions or warnings provided with the product In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship you may contact SFA for disposition In such cases the customer s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product Under no circumstances is BV...

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