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• Read, understand, and follow all 

instructions provided with and on this 

device before use.

• All WARNING statements must be 

carefully observed to help prevent 

personal injury.

•  No alteration shall be made to this 

device.

• Always wear protective gear when 

operating hydraulic equipment. Tie up 

long hair, wear eye and ear protection, 

and nonslip foot wear.

• Keep hydraulic equipment away from 

flames and heat. Hydraulic fluid can ignite 

and burn. Do not operate if leaks are 

detected.

• Crush Hazard. Keep hands and feet away 

from loading area. Avoid pinch points or 

crush points that can be created by the 

load, cylinder, or  system components.

• To avoid crushing and related injuries:

  NEVER work on, under or around a 

lifted load before it is supported by 

appropriate mechanical means. Never 

rely on hydraulic pressure alone to 

support load.

HYDRAULIC PUMPS

• 

The  user  must  be  a  qualified  operator  familiar  with  the 

correct operation, maintenance, and use of pumps. Lack of 

knowledge in any of these areas can lead to personal injury.

• Do not exceed rated capacity of the pump or any equipment 

in the system. 

• Never attempt to lift a load weighing more than the capacity 

of the output device (cylinder, spreader etc.)

• Do not subject pump and its components to shock loads.

• Burst hazard exists if hose or connection pressure exceeds 

rated pressure.

• Inspect pump, cylinder, hoses and connections before each 

use to prevent unsafe conditions from developing. Do not 

use if they are damaged, altered or in poor condition. Do 

not operate the system with bent or damaged coupler or 

damaged threads.

• Never hold or stand directly in line with any hydraulic 

connections while pressurizing.

• ALWAYS use gauge or other load measuring instrument to 

verify load. 

• Never attempt to disconnect hydraulic connections under 

pressure. Release all line pressure before disconnecting 

hoses.

!

   

WARNING

• Do not operate this device in an extreme temperature, 

explosive atmosphere or in the presence of conductive 

liquids.

• Always inspect hoses and connections for damage prior 

to use. 

• Ensure the device is placed on a hard, level surface.

• Ensure that application is stable to work on and around. 

• 

Use only approved accessories and approved hydraulic fluid.

•  Never attach ANY component not authorized by manufacturer.

• Do not connect to application  which can return more oil to 

the reservoir than the pump reservoir can hold. 

• Do not connect pump to hydraulic system powered by 

another pump.

• This device is not suitable for use as support device! As 

the system load is lifted, use blocking and cribbing to guard 

against a falling load.

• All personnel must be clear before lowering load or 

depressurizing the system.

•  Never try to disassemble a hydraulic pump, refer repairs to 

qualified, authorized personnel.

HYDRAULIC HOSES & FLUID TRANSMISSION LINES

•  Avoid short runs of straight line tubing. Straight line runs 

do not provide for expansion and contraction due to 

pressure and/or temperature changes.

• Reduce stress in tube lines. Long tubing runs should be 

supported by brackets or clips.  Before operating the pump, 

tighten all hose connections with proper tools. Do not 

overtighten. Connections should only be tightened securely 

and leak-free. Overtightening can cause premature thread 

failure or high pressure fittings to burst.

• Should a hydraulic hose ever rupture, burst or need to be 

disconnected, immediately shut off the pump and release 

all pressure. Never attempt to grasp a leaking pressurized 

hose with your hands. The force of escaping hydraulic fluid 

can inflict injury.

• Do not subject the hose to potential hazard such as fire, 

sharp objects, extreme heat or cold, or heavy impact.

•  Do not allow the hose to kink, twist, curl, crush, cut or bend 

so tightly that the fluid flow within the hose is blocked or 

reduced. Periodically inspect the hose for wear.

•  Do not pull, position or move setup by the hose.

•  Hose material and coupler seals must be compatible with 

hydraulic fluid used. Hoses also must not come in contact 

with corrosive materials such as battery acid, creosote-

impregnated objects and wet paint. Never paint a coupler 

or hose.

• FAILURE TO HEED THESE WARNINGS MAY RESULT 

IN PERSONAL INJURY AS WELL AS PROPERTY 

DAMAGE.

Summary of Contents for PG5505

Page 1: ...com Maximum Operating Pressure 10 000 PSI PG5505 M0_102014 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Model PG5505 PGM5505 Honda Engine WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or o...

Page 2: ...s for Performance and Safety These pumps provide hydraulic power when electricity and air power are not available These pumps supply compressed hydraulic fluid to compatible applications i e rams presses spreaders compactors and crimping machines anywhere that 10 000 PSI of fluid pressure is needed Special skill knowledge and training may be required for a specific task and the product may not be ...

Page 3: ...aulic equipments such as cylinders hoses couplers and etc used with this pump shall be rated at or above 10 000 PSI operating pressure Hydraulic Connections 1 Use only hydraulic oil specified by the manufacturer Check and make sure the oil level in reservoir is at about 2 from top of reservoir plate with cylinder retracted and motor off 2 Use of pressure gauge is strongly recommended Attach pressu...

Page 4: ...ct hoses and connections for damage prior to use Ensure the device is placed on a hard level surface Ensure that application is stable to work on and around Use only approved accessories and approved hydraulic fluid Never attach ANY component not authorized by manufacturer Do not connect to application which can return more oil to the reservoir than the pump reservoir can hold Do not connect pump ...

Page 5: ...ct BVA Technical Service 888 332 6419 MAINTENANCE 1 For gas engine please refer to engine owner s manual 2 Inspect hoses and connections daily Replace damaged components immediately with BVA Hydraulics replacement parts only 3 Tighten connections as needed Use non hardening pipe thread compound when servicing connections 4 Check hydraulic oil level every 40 hours of operation Add hydraulic oil if ...

Page 6: ...Bolt 4 10 E30 6 9006 104 Shaft 1 11 622 6 0318 203 Bearing Needle 1 12 E05 6 9007 107 Bearing 1 13 511 7 0064 109 O ring 2 14 a E15 4 4000 104 Piston Block 4 15 E30 4 5000 100 Lower Plate Assy 1 16 649 1 0063 403 Socket Head Screw 8 17 b E55 4 6000 106 Gear Pump Assy 1 18 H23 6 1000 102 Magnet 1 19 E10 4 2000 109 Oil Cap 1 20 E55 3 7005 105 Frame 1 21 E55 3 9005 101 Reservoir 1 22 c PW3 Valve Assy...

Page 7: ... Bolt 4 10 E30 6 9006 104 Shaft 1 11 622 6 0318 203 Bearing Needle 1 12 E05 6 9007 107 Bearing 1 13 511 7 0064 109 O ring 2 14 a E15 4 4000 104 Piston Block 4 15 E30 4 5000 100 Lower Plate Assy 1 16 649 1 0063 403 Socket Head Screw 8 17 b E55 4 6000 106 Gear Pump Assy 1 18 H23 6 1000 102 Magnet 1 19 E10 4 2000 109 Oil Cap 1 20 E55 3 7005 105 Frame 1 21 E55 3 9005 101 Reservoir 1 22 c PW4 Valve Ass...

Page 8: ...r the life of the product as long as the original purchaser owns the product The warranty is non transferable and is subject to the terms exclusions and limitations described below Damaged components including but not limited to bent rams dented or crushed cylinder walls broken welds or couplers as well as worn out seals o rings and springs are the result of misuse and not covered by warranty and ...

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