BVA Hydraulics HNS105 Operating Instructions Manual Download

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Hydraulic Portable

Nut Splitter

Model: HNS105, HNS200, HNS308

HNS105-M0_102018

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

• Study, understand, and follow all instructions

provided with/on this product before use.

• Failure to heed the instructions may result in

personal injury and/or property damage.

Read this manual and follow all the Safety Rules and Operating Instructions before using this product.

SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153

Tel: 888-332-6419 * Fax: 816-448-2142

E-mail: [email protected] Website: www.bvahydraulics.com

WARNING:

Cancer and Reproductive Harm.

www.P65Warnings.ca.gov

WARNING

Summary of Contents for HNS105

Page 1: ...nd follow all instructions provided with on this product before use Failure to heed the instructions may result in personal injury and or property damage Read this manual and follow all the Safety Rules and Operating Instructions before using this product SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics...

Page 2: ...splitting metal objects there is a chance that debris may be ejected Eye protection and safety gloves are encouraged at all times while in operation Do not split nuts into any pieces smaller than half the nuts original size Do not allow the hydraulic hoses to kink twist curl or bend so tightly that the flow of hydraulic oil is blocked or slowed in any way Never exceed 10 000 psi of hydraulic press...

Page 3: ...ties Any type of hydraulic pump may be used to operate the BVA Nut Splitter including air electric foot driven or hand pumps Pumps can be purchased seperaely from BVA and include all the necessary hoses and fittings See the list below for appropriate pump and Nut Splitter combinations BVA HNS Series Specification Model Valve Type Hose Rating Usable Minimum Oil Capacity HNS105 2 Way 10 000 PSI 10 C...

Page 4: ...here are two different methods of holding the cutting chisels See illustration below Type 1 Type 2 The assembly instructions are seperated based on the chisel holder types Section 1 assembly shall cover all assemblies involving the Type 1 chisel holder and section 2 shall cover all assemblies involving the Type 2 chisel holder SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 ...

Page 5: ...tep 3 into the cylinder until it is seated firmly and bottomed out in the cylinder 6 Connect the cylinder and pump together via 10 000 PSI hydraulic hose 7 Pressure up the cylinder until the internal piston has been fully extended from the cylinder Hold the pressure so that the piston stays in this extended positon 8 Place the BVA Nut Splitter housing on the threaded end of the cylinder and screw ...

Page 6: ... the BVA Nut Splitter models are packaged with two sets of bolts this is to accomdate thicker spacers If during assembly it is discovered that the two bolts are too short use the the longer second set to firmly bolt the chisel holder assembly and spacer into the cylinder 6 Connect the cylinder and pump together via a 10 000 PSI hydraulic hose 7 Pressure up the cylinder until the internal piston st...

Page 7: ...7 Assembled BVA Nut Splitter SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 E mail sales bvahydraulics com ...

Page 8: ...strated below The BVA Nut Splitter should be parallel to the surface of the flange and the cutting chisel should be centered on the flat side of the nut being split Refer to the illustration below for proper alignment 3 Pressurize the cylinder to extend the chisel slowly until the cutting edge makes contact with the flat nut face Verify that the cutting edge is centered on the flat of the nut befo...

Page 9: ...e the nut 180 de grees to split the opposite flat on the nut for complete removal If the nut cannot be ro tated reorient the BVA Nut Splitter itself instead and repeat steps 1 through 4 6 Having two opposite flats faces of the nut successfully split the nut should now be in two pieces and can easily be removed from the stud A successfully split nut should look like the illustration below SFA Compa...

Page 10: ...g the cutting chisel well lubricated and cool during sharpening will allow you to sharpen the cut ting edge quickly and safely After each use thoroughly clean the tool and its accessories before storage Replace all thread protectors and dust covers on the tool when not in use or during stor age This will help keep any debris from entering the hydraulic system and keep the oil clean and ready for u...

Page 11: ...lowly or retracts partially 1 Pump release valve closed 2 Coupler not fully closed 3 4 Damaged retraction spring 5 1 Open valve 2 Close coupler 3 4 Replace spring 5 Cutting chisel does not penetrate the nut 1 Inadequate pump pressure 2 Incorrect spacer used 3 Cutting chisel edge dull 4 Housing not fully threaded onto cylinder 1 Increase pump pressure to 10 000 psi MAX 2 Change spacers 3 Sharpen or...

Page 12: ...itter Parts List Model Type 1 Style SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note Only use one spacer per BVA Nut Splitter ...

Page 13: ...plitter Parts List Model Type 2 Style SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com Note Only use one spacer per AutoSPLITTER ...

Page 14: ... Cover CDC38 CDC38 CDC38 1 Chisel Holder Bolt Set A N A N A SHCS06 16X12 2 Chisel Holder Bolt Set B N A N A SHCS06 16X20 2 11 Chisel Holder Allen Key not shown WSS1 WSS1 WSS2 1 12 Chisel Holder Bolt Set Allen Key not shown N A N A WSS5 1 13 Housing Allen Key not shown WSS2 WSS2 WSS3 1 14 Toolbox with Foam Insert not shown 25TB 25TBI 25TB 25TBI 100TB28 100TBI28 1 Repair Kit for Hydraulic Cylinder H...

Page 15: ...ption Qty 1 N A Cylinder 1 2 N A Ram 1 3 SD25 Saddle Assy 1 3a O ring 1 4 H25 6 2305 103 Protective Cap 1 5 H25 5 1804 100 Upper Bearing 1 6 Dust Seal 1 7 Bolt 1 8 Special Washer 1 9 H25 4 0201 109 H2501 Return Spring Assy 1 10 H25 5 1204 102 Bearing 1 11 Back up Ring 1 12 U cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cover 1 15 644 1 0060 200 Bolt 1 H25 3 9902 108 H2501 Repair Kit indicates ite...

Page 16: ... cup 1 14 Washer 1 15 649 1 0100 302 Bolt 1 16 CH38F Female Coupler 3 8 18NPTF 1 17 CDC38 Dust Cover 1 18 H55 3 1806 106 Handle Assy 2 19 644 1 0100 105 Bolt 1 H99 3 9901 106 Repair Kit 4 3 19 15 2 11 12 13 17 5 6 7 1 16 14 9 18 8 10 8 9 Note Not all components of the pump are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence Single A...

Page 17: ...t in accordance with the instructions or warnings provided with the product In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship you may contact SFA for disposition In such cases the customer s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product Under no circumstances is B...

Page 18: ...18 NOTES SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 E mail sales bvahydraulics com ...

Page 19: ...19 NOTES SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 E mail sales bvahydraulics com ...

Page 20: ...20 NOTES SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 E mail sales bvahydraulics com ...

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