background image

7

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized 

BVA Service Center. For repair service, contact service center in your area.

Symptom

Possible Causes

Corrective Action

Erratic action

 • 

Air in system or pump cavitation.

 • External leakage in cylinder.

 • Cylinder sticking or binding.

 • Vent the system (refer to figure 2).

 • Contact service center.

 • Contact service center.

Cylinder will not extend, or 

respond to pressurized fluid

 • 

Overload condition.

 • Loose couplers.

 • Faulty couplers.

 • Improper valve position.

 • Oil level in pump is low.

 • Pump not operating.

 • Air-locked pump.

 • Remedy overload condition.

 • Tighten couplers.

 • Replace both female and male 

couplers.  

 • Close release valve or change valve 

position.

 • Fill and bleed the system.

 • Check pump’s operating instructions.

 • Prime pump per pump operating 

instructions.

Cylinder extend only partially

 • Oil level in pump is low.

 • 

Overload condition.

 • Cylinder is sticking or binding.

 • Fill and bleed the system.

 • Remedy overload condition.

 • Contact service center.

Cylinder move slower than normal

 • Loose connection or coupler.

 • Restricted hydraulic line or fitting.

 • Pump not working correctly.

 • Cylinder seals leaking.

 • Tighten connection or coupler.

 • Clean and replace if damaged. 

 • Check pump’s operating instructions.

 • Contact service center.

Cylinder responds to pressurized 

fluid, but system does not maintain 

pressure

 • Overload condition.

 • Pump or valve malfunctioning.

 • Cylinder seals leaking.

 • Remedy overload condition.

 • Check pump’s operating instructions.

 • Contact

 

service center.

Oil leaking from cylinder 

 • Worn or damaged seals.

 • Contact service center.

Cylinder will not retract or retracts 

slower than normal

 • Improper valve position. 

 • Malfunctioning coupler, damaged 

application.

 • Pump reservoir overfilled.

 • Cylinder damage internally.

 • Open release valve or change valve 

position.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application and replace 

coupler.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application, then drain fluid to 

proper level.

 • Contact service center.

Poor performance

 • Oil level in pump is low.

 • Air trapped in system.

 • Ensure proper oil level.

 • Vent the system (refer to figure 2).

Summary of Contents for H0500

Page 1: ...ity H3008 30 Ton Capacity Maximum Operating Pressure 10 000 PSI H0500 M2_122017 Single Acting Cylinders Instruction Manual SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 Fax 816 448 2142 E mail sales bvahydraulics com Website www bvahydraulics com This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follo...

Page 2: ...s product as outlined in this factory authorized manual remove from service immediately Inspect before each use Do not use if leaking broken bent cracked or otherwise damaged parts are noted If the cylinder has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it discontinue use until checked out by a BVA Hydraulics authorized service center Owners ...

Page 3: ... also weakens hose materials Cylinder must be on a stable base which is able to support the load while pushing or lifting Use shims friction material or constrains to prevent slippage of the base or load Ensure cylinder is fully engaged into onto adapters extension accessories Center load on cylinder Distribute load evenly across the entire saddle surface Do not off center loads on a cylinder The ...

Page 4: ...3 86 23 82 1 69 2 26 1 49 11 97 H1012 2 24 8 928 26 81 15 04 15 87 27 84 1 69 2 26 1 49 14 02 H1014 2 24 8 928 31 4 16 65 17 72 31 74 1 69 2 26 1 49 15 0 98 H1501 3 14 9 554 3 07 6 9 4 88 5 86 2 2 75 1 63 2 01 H1502 3 14 9 554 6 31 8 53 5 87 7 88 2 2 75 1 63 3 98 H1504 3 14 9 554 12 49 11 13 7 87 11 85 2 2 75 1 63 5 98 H1506 3 14 9 554 18 77 14 83 10 63 16 61 2 2 75 1 63 7 99 H1508 3 14 9 554 25 0...

Page 5: ... 1 38 0 77 2 14 1 18 1 8UNC 0 79 1 56 5 16 18UNC 0 55 14 02 H1014 1 49 1 38 0 77 2 14 1 18 1 8UNC 0 79 1 56 5 16 18UNC 0 55 15 0 98 H1501 1 63 1 5 0 77 2 16 1 18 1 8UNC 0 98 1 88 16UNC 0 51 2 01 H1502 1 63 1 5 0 77 2 16 1 18 1 8UNC 0 98 1 88 16UNC 0 51 3 98 H1504 1 63 1 5 0 77 2 16 1 18 1 8UNC 0 98 1 88 16UNC 0 51 5 98 H1506 1 63 1 5 0 98 2 16 1 18 1 8UNC 0 98 1 88 16UNC 0 51 7 99 H1508 1 63 1 5 0...

Page 6: ...struct the flow of fluid and adversely affect function Figure 3 Illustration to bleed air from system Lubrication Cleaning Keep cylinder clean at all times 1 Any exposed threads male or female must be cleaned and lubricated regularly and protected from damage Lubricate with light machine oil 2 If a cylinder or ram has been exposed to rain snow sand airborne abrasive or any corrosive environment it...

Page 7: ...d the system Remedy overload condition Contact service center Cylinder move slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder seals leaking Tighten connection or coupler Clean and replace if damaged Check pump s operating instructions Contact service center Cylinder responds to pressurized fluid but system does not maintain pres...

Page 8: ... Item Part Number Description Qty 1 N A Base 1 2 N A Ram 1 3 H23 6 2102 105 Upper Bearing 1 4 H05 3 0140 103 Return Spring Assy 1 5 644 1 0040 103 Bolt 1 6 614 1 0040 109 Bolt 1 7 Special Washer 1 8 O ring 1 9 Back up Ring 1 10 CH38F Female Coupler 1 11 CDC38 Dust Cover 1 H23 3 9901 102 Repair Kit indicates items included in and available only as part of Repair Kit N A part is not available as rep...

Page 9: ... 2142 E mail sales bvahydraulics com Website www bvahydraulics com Not all components of the cylinder are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence To ensure safe and reliable performance replace worn or damaged parts with BVAHydraulicsAuthorized Replacement Parts only 15 9 10 2 11 12 14 13 1 5 6 4 3a 3 8 7 ...

Page 10: ... SD05 Saddle Assy 1 3a O ring 1 4 H05 6 2305 107 Protective Cap 1 5 H05 6 1804 100 Upper Bearing 1 6 Dust Seal 1 7 Bolt 1 8 Special Washer 1 9 H05 4 0141 101 H05 4 0143 105 H0503 H05 4 0145 109 H0505 H05 4 0147 103 H0507 H05 4 0149 107 H0509 Return Spring Assy 1 10 H05 6 1204 106 Bearing 1 11 Back up Ring 1 12 U cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cover 1 15 644 1 0060 200 Bolt 1 H05 3 9...

Page 11: ... A Cylinder 1 2 N A Ram 1 3 H10 6 2305 100 Protective Cap 1 4 644 1 0060 200 Bolt 1 5 H10 5 1804 208 Upper Bearing 1 6 Dust Seal 1 7 Bolt 1 8 Special Washer 1 9 H10 4 0201 207 Return Spring Assy 1 10 H10 5 1204 204 Bearing 1 11 Back up Ring 1 12 U cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cover 1 H10 3 9902 105 Repair Kit indicates items included in and available only as part of Repair Kit N A...

Page 12: ...4 H10 6 2305 100 H15 6 2305 105 Protective Cap 1 5 H10 5 1804 208 H15 5 1802 108 Upper Bearing 1 6 Dust Seal 1 7 Bolt 1 8 Special Washer 1 9 H10 4 0202 209 for H1002 H10 4 0201 207 for H1501 Return Spring 1 H10 4 0202 209 for H1502 10 H10 5 1204 204 H15 5 1204 108 Bearing 1 11 Back Up Ring 1 12 U Cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cap Assembly 1 H10 3 9902 105 H15 3 9901 108 Repair Kit ...

Page 13: ...1014 1 N A Cylinder 1 2 N A Ram 1 3 SD10 Saddle Assy 1 3a O ring 1 4 H10 6 2305 100 Protective Cap 1 5 H10 5 1804 208 H10 5 1804 103 Upper Bearing 1 6 Dust Seal 1 7 Bolt 2 8 Special Washer 2 9 H10 4 0204 102 H10 4 0214 102 Return Spring Assy 1 10 H10 5 1204 204 H10 5 1204 109 Bearing 1 11 Back up Ring 1 12 U cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cap Assy 1 H10 3 9902 105 H10 3 9901 103 Rep...

Page 14: ...1 5 H10 6 2305 100 Protective Cap 1 6 H10 5 1804 103 Upper Bearing 1 7 Dust Seal 1 8 H10 4 0206 106 Return Spring for H1006 1 H10 4 0208 100 Return Spring for H1008 H10 4 0210 107 Return Spring for H1010 H10 4 0212 101 Return Spring for H1012 9 Bolt 2 10 Special Washer 2 indicates items included in and available only as part of Repair Kit N A part is not available as replacement Item Part Number D...

Page 15: ...2305 105 Protective Cap 1 5 H15 5 1804 102 Upper Bearing 1 6 Dust Seal 1 7 Bolt 2 8 Special Washer 2 9 H10 4 0204 102 Return Spring for H1504 1 H10 4 0206 106 Return Spring for H1506 H10 4 0208 100 Return Spring for H1508 H10 4 0210 107 Return Spring for H1510 H10 4 0212 101 Return Spring for H1512 H10 4 0214 102 Return Spring for H1514 4 3a 5 6 10 11 14 8 7 2 9a 9a 1 8 7 13 14 9b 3 9 To ensure sa...

Page 16: ...linder 1 2 N A Ram 1 3 SD25 Saddle Assy 1 3a O ring 1 4 H25 6 2305 103 Protective Cap 1 5 H25 5 1804 100 Upper Bearing 1 6 Dust Seal 1 7 Bolt 1 8 Special Washer 1 9 H25 4 0201 109 H2501 H25 4 0202 101 H2502 Return Spring Assy 1 10 H25 5 1204 102 Bearing 1 11 Back up Ring 1 12 U cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cover 1 15 644 1 0060 200 Bolt 1 H25 3 9905 104 H2501 Repair Kit H25 3 9906...

Page 17: ...ust Seal 1 7 Bolt 2 8 Special Washer 2 9 H25 4 0204 105 Return Spring for H2504 1 H25 4 0206 109 Return Spring for H2506 H25 4 0208 103 Return Spring for H2508 H25 4 0210 100 Return Spring for H2510 H25 4 0212 104 Return Spring for H2512 H25 4 0214 108 Return Spring for H2514 10 H25 5 1204 102 Bearing 1 11 Back Up Ring 1 12 U Cup 1 13 CH38F Female Coupler 1 14 CDC38 Dust Cap Assembly 1 H25 3 9907 ...

Page 18: ...Replacement Parts only Item Part Number Description Qty 1 N A Cylinder 1 2 Dust Seal 1 3 N A Ram 1 4 H30 4 0208 106 Return Spring 1 5 H30 5 1204 109 Bearing 1 6 Back up Ring 1 7 U cup 1 8 H30 6 1608 109 Base 1 9 Back up Ring 1 10 O ring 1 indicates items included in and available only as part of Repair Kit N A part is not available as replacement Item Part Number Description Qty 11 Washer 2 12 649...

Page 19: ... a BVA Hydraulics product fails due to material defect in workmanship you may contact SFA for disposition In such cases the customer s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever THIS WARRANTY IS LI...

Page 20: ...20 SFA Companies 10939 N Pomona Ave Kansas City MO 64153 Tel 888 332 6419 E mail sales bvahydraulics com NOTES ...

Reviews: