Butts of Bawtry DHI-44LKW Operating And Maintenance Manual Download Page 10

 

 

10 

6.2

 

COOLANT REFILLING 

Check and refill the coolant before each device starting. Use the original coolant only! 

DO NOT USE WATER! 

The device has integrated coolant level inspection. In case the coolant runs out, the device stops heating and 
displays the error message “E##”. In that case, refill the coolant in the tank as described above. 
 
 

 

 

The DHI-44E LKW induction heater device comes with a basic focusing heating inductor. The other accessories 
are listed in Chapter Spare and consumption parts. 
Correct and safe functioning of the device requires the use of only original heating inductors, extenders, 
adaptors and other accessories in accordance with their respective instructions for use. 
The lifetime of each type of heating inductor and accessory is shown in its instructions for use along with 
inspection and maintenance frequencies. 
 

7.1

 

HEATING INDUCTOR EXTENDER REPLACEMENT PROCEDURE 

1.

 

Turn off the device using the switch at the back of the device. 

2.

 

Make sure the coolant tank is safely closed. 

3.

 

Grasp the grip so that it is in a vertical position with the extender facing upwards, at leat 20 cm 

above the power supply unit. Maintain this position through the entire replacement procedure. 

4.

 

Unscrew the heating inductor extender by rotating it counterclockwise until it is released. 

5.

 

Make sure the threads and contact surfaces of both the grip and the extender are clean and free of 
signs of corrosion. 

6.

 

Mount the new complete extender by freely rotating it clockwise until the outer contact surface of 

the extender makes permanent contact. 

7.

 

Turn on the device and, after an initial venting of the cooling circuit, check the coolant level and add 

coolant if necessary. 

8.

 

Make a visual check of the tightness of the extender-grip connection and any other connections of 

the new extender. If there is a coolant leak, safe use of the device is no longer possible. 

9.

 

Check the conductivity of the connection by briefly activating the device without any heating 

inductor load.  

-

 

If the device display shows the output power, everything is alright. 

If it shows „A.Fr“, the contact between the contact surfaces is incorrect. In that case, safe use of the 
device is no longer possible 
 

 

8.1

 

SUPPORTED TECHNOLOGIES 

DHCS3 - Dawell Heating Control 

System

 2 

Technology developed by Dawell enabling controlled heating with multiple-pass real-time control of various 
parameters, which is the heart of the device features. The heating can thus be controlled in various modes, 
increasing its applicability and versatility.  
 
 

Summary of Contents for DHI-44LKW

Page 1: ...www buttsofbawtry com Tel 01302 710868 info buttsofbawtry com EN INDUCTION HEATER DHI 44LKW Operating and Maintenance Manual...

Page 2: ...DUCTOR EXTENDER REPLACEMENT PROCEDURE 10 8 ABOUT THE DEVICE AND HEATING 10 8 1 SUPPORTED TECHNOLOGIES 10 DHCS3 Dawell Heating Control System 2 10 DIPA Dynamic Induction Power Adjust 11 8 2 HEATING MOD...

Page 3: ...3 22 WARRANTY CERTIFICATE 23...

Page 4: ...to repair your DHI 44E LKW The device contains no user reparable components The user is responsible for the system installation and use in accordance with instructions shown in this Manual The suppli...

Page 5: ...notifications and follow the instruction shown below You will find more safety instructions in bellow SYMBOL EXPLANATION Risk of death by electrocution CAUTION Hot surface Risk of burns SYMBOL EXPLANA...

Page 6: ...coil if it is activated and the strong magnetic field and heating are turned on ALWAYS wear protective gloves or other protections when handling the device as there is a risk of burns Protective equip...

Page 7: ...dy parts and the heated inductor as specified in its instructions for use Short term tissue exposure to high intensity time variable magnetic field may lead to tissue warming by the induced current Lo...

Page 8: ...ember to connect the yellow and green earthing wire before screwing it on 5 After maintenance carry out safety measurements as per standards in force Note Never use solvents or thinners e g acetone be...

Page 9: ...ces constitute the manufacturer s liability in excess of the price of the device 8 Device maintenance and repairs have to use exclusively original parts supplied by the manufacturer in accordance with...

Page 10: ...ion through the entire replacement procedure 4 Unscrew the heating inductor extender by rotating it counterclockwise until it is released 5 Make sure the threads and contact surfaces of both the grip...

Page 11: ...ly it allows finer and sensitive heating e g in car repairs warming window edges when removing windows bodywork plates for easier removal of stickers rubber parts etc Advantages Power control by movin...

Page 12: ...OF DEVICE COMPONENTS PoS Description Pos Description 1 USB connector 5 Indicator REMOTE 2 Display 6 Control indicator 3 Heating indicator 7 Indicator TIMER 4 Cooling and overheating indicator 8 Encod...

Page 13: ...ice detects lack of coolant it displays the error message E12 In that case refill the coolant in the tank If everything is in order the device switches to standby Position Description 14 Main switch 1...

Page 14: ...heating timer etc Note If the power is controlled remotely the letters rc are displayed for 3 sec when turning the encoder Indicator lamp Status Red Heating power setting in mode CP Red flashing Powe...

Page 15: ...stepless Field control CF mode 30 100 stepless Lenght of induction torch 2 m Input power P1 max 3 5 kW Output induction power P2 max 3 7 kVA Dimensions 240x200x440 Mm Weight 11 5 Kg Coolant content 2...

Page 16: ...18 2016 and 117 2016 sb verified by the compliance with the standard listed below Persuant to directive 2014 35 EU Low voltage SN EN 60519 1 ed 4 2015 IEC 60519 1 2015 SN EN 60519 3 ed 2 2006 IEC 6051...

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Page 21: ...e company is registered in the ASEKOL collective system under manufacturer registration no 04499 16 ECZ and finances handling of electrical waste itself This symbol on products and or in accompanying...

Page 22: ...ta on the machine date of purchase serial number machine type If the information is not in accordance with the conditions for the recognition of warranty repairs for example Condition warranty imprope...

Page 23: ..._________________________________ Seller s signature and stamp _______________________________________________________ Record of servicing intervention made Date of acceptance of servicing Date of rep...

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