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SAFETY

2647 01/11

Safety Section 1-20

© 2011 Alamo Group Inc.

SAFETY

Read Operator’s Manual! The operator’s manual is
located inside this canister. If the manual is
missing order one from your dealer.

P/N 00776031

P/N 50057413

Logo: BUSH HOG (4.25” x 19.316”)

WARNING! - Crushing Hazard.

-To Avoid Serious Injury or Death
Make sure attachment is securely attached to the loader.
See Operator’s Manual for instructions.
-Lock both levers down. Make sure pins are adequately
extended through slots at the bottom of the attachment
bracket and the tapered side of pin is firmly seated
against attachments slots. Make sure the gap is not
larger than 1/8”.
-Tilt attachment down, lower to ground, apply down
pressure, and drag backwards. Do not use attachment if
it disengages.
-NEVER walk or work underneath raised loader or
attachment

(Located on the Quick Attach Device Only)

P/N D516

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Summary of Contents for 2647

Page 1: ...elma AL 36703 334 874 2700 www bushhog com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Page 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Page 3: ...cing 3 3 Installing Mounting Brackets 3 4 Installing Bucket 3 4 Installing Bucket Level Indicator 3 4 Dismounting and Mounting Loader 3 5 Dismounting Loader 3 5 Mounting Loader 3 6 Quick Attach Device Optional 3 7 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 Operator Requirements 4 4 Tractor Requirements 4 6 ROPS and Seat Belt 4 7 Tractor Lighting and SMV Emblem 4 7 Tractor Ball...

Page 4: ...Maintenance 5 5 Hydraulic Pressure Check 5 5 Cylinder Service 5 6 Lift Cylinder Disassembly 5 6 Lift Cylinder Reassembly 5 7 Bucket Cylinder Disassembly 5 8 Bucket Cylinder Reassembly 5 9 Storage 5 9 Proper Torque for Fasteners 5 11 ...

Page 5: ...Safety Section 1 1 SAFETY SECTION ...

Page 6: ...owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINO...

Page 7: ...t an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under th...

Page 8: ...n if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope o...

Page 9: ...ropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation SG 41 This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the ...

Page 10: ...ained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of ...

Page 11: ...hment bracket Examine the fit between the quick hitch and the bottom of the attachment bracket The pins must extend through the slots in the bottom of the attachment bracket The tapered side of each pin must be firmly wedged against the surface of the slot on the bottom of the attachment bracket The attachment bucket should fit snugly against the bottom of the quick hitch bracket If there is a gap...

Page 12: ...or ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over SL 11 Carry the loader and attachment low when...

Page 13: ...behind the tractor Running into a bystander can result in serious injury or death SL 30 Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected movement...

Page 14: ...aler for information on adding additional weight SL 37 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Fa...

Page 15: ...creases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum...

Page 16: ...wn all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting SG 39 Transport an empty bale spear tilted back in the vertical position to prevent unintended harm to a person animal or object Serious injury or death may occur from a bale spear puncture SL 39 Never drive the power unit with the bucket or plow in the raised position Tra...

Page 17: ... skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and s...

Page 18: ...and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the hydraulic quick disconnects are fully seated into...

Page 19: ...injury or death SL 13 Do not remove the attachment from the loader when the loader is disconnected from the tractor The attachment stabilizes the loader If the attachment is removed the loader will fall and could result in serious injury SL 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are properly installed and rest on firm ground or support blocks If the...

Page 20: ...te safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Bush Hog dealer to order replacement decals ...

Page 21: ...411 2 LOGO Bush Hog 3 2 x 14 50 6 35674 6 1 STRIPE Silver 13 5 ft 7 48921 1 DANGER Stability Danger 8 48858 1 DANGER Electric Shock Danger 9 00776031 1 _________ Canister Operator s Manual 10 55580 1 _________ Sheet Decal includes two D516 Decals Note For Optional Quick Attach Device Only 11 50057413 1 LOGO Bush Hog 4 25 x 19 316 Supplied by Tractor Manufacturer Replace if missing from tractor NOT...

Page 22: ...fety Section 1 18 2011 Alamo Group Inc SAFETY Decal Description WARNING Preventing Instability P N 26871 CAUTION Loader Safety Guides P N 7794 MODEL NAME 2647 P N 50069077 WARNING Avoid Injury during Installation P N 36932 ...

Page 23: ...ETY P N 50057411 Logo BUSH HOG 3 20 x 14 50 STRIPE P N 35674 6 DANGER Use ROPS and seatbelt at all times Add recommended rear ballast Operate tractor at low speeds Failure to comply may result in serious injury or death 48921 DANGER Electric Shock Danger P N 48858 ...

Page 24: ...nt is securely attached to the loader See Operator s Manual for instructions Lock both levers down Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots Make sure the gap is not larger than 1 8 Tilt attachment down lower to ground apply down pressure and drag backwards Do not use attachmen...

Page 25: ...ect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before...

Page 26: ......

Page 27: ...Introduction Section 2 1 INTRODUCTION SECTION ...

Page 28: ...st of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen be...

Page 29: ...aust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands U...

Page 30: ... and four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for quick attaching Front and rear and left and right are determined by the normal direction of travel the same as on your automobile ...

Page 31: ...ctor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Loader Model and Serial Numbers on the ...

Page 32: ......

Page 33: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION ...

Page 34: ...perly attached to the tractor and the retaining pins securely lock the loader into position Improper mounting of the loader onto the tractor can result in the loader falling causing serious injury SL 23 Only mount the loader on a tractor that is listed on the mounting instructions Never mount on a tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the...

Page 35: ...11 Alamo Group Inc ASSEMBLY Proper Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement Make sure there is 25 of total weight on rear axle ...

Page 36: ...mbly 1 and bucket cylinders 2 with pin assemblies 16 3 8 16 x 3 4 shoulder bolts 17 and 3 8 16 lock nuts 10 Installing Bucket Level Indicator Remove 3 8 16 lock nut 10 from guide tube 11 and attach guide tube 11 to boom assembly 1 as illustrated and secure with 3 8 16 lock nut 10 Slide bucket level indicator rod 12 into guide tube 11 and attach the other end of rod to bucket pin assembly with 1 co...

Page 37: ...tor brakes and shut off engine Move lift control lever back and forth several times to relieve pressure on the lift cylinders 3 Loosen bolts which clamp side frame uprights to the mid mounting assembly Remove bolts washers and nuts 4 Remove rubber strap securing hoses to the right front mounting frame bracket 5 Start tractor engine and release tractor brakes Activate lift control lever to raise si...

Page 38: ...Mounting Loader Mounting is basically reverse of dismounting 1 Slowly drive tractor up to loader until the hoses will reach loader to the tractor Engage tractor brakes and shut off tractor engine 2 Connect quick couplers between tractor and loader If equipped with optional 1 lever valve reinstall valve support assembly back into the valve support guide tube also Note Make sure couplers are clean 3...

Page 39: ...ide of the pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possible severe crushing injury or death to the operator or bystander 4 Raise the loader and attachment to shoulder height By standing at the side of the loader inspect the connection between the quick hi...

Page 40: ...und Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of attachment and contact your dealer Do not use an attachment that is not securely attachment that is not securely attached to the quick hitch The attachment could fall resulting in severe crushing ...

Page 41: ...Operation Section 4 1 OPERATION SECTION ...

Page 42: ...ar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure years of safe and satisfactory use of the loader READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated ...

Page 43: ...e 2500 PSI 14 GPM Lift Capacity to maximum height 1930 lbs Breakout force at pivot pin 5640 lbs Rollback force at ground line 4495 lbs Total weight with bucket approx 1945 lbs Hydraulic system flow 14 GPM System pressure at rated flow 2500 PSI A Maximum Lift Height at Pivot Pin 124 B Clearance with Bucket Dumped 102 C Reach at Maximum Height 36 D Maximum Dump Angle 45 E Reach with Attachment on Gr...

Page 44: ...tor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including i...

Page 45: ...ry or death SG 33 Use extreme care when loading carrying or handling any agricultural fertilizers chemicals or biological residue Follow the manufacturer s handling instructions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for appropriate environmental exposu...

Page 46: ...perator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Protective Eye Glasses Goggles or Face Shield Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirat...

Page 47: ...tion bucket pivot point at the same height as boom pivot point on mast 2 2 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and se...

Page 48: ...50 EXAMPLE Equipment weighing 800 pounds attached to tractor multiplied by 1 50 equals 1200 pounds of effective counterbalance weight at rear axle A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage OPS L 0001_A Do not mount or dismount the Tractor while the tractor is moving Moun...

Page 49: ...tor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only SG 9 Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden droppin...

Page 50: ...rol Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety...

Page 51: ...fe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS L 0026 5 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the ma...

Page 52: ...rns or scalding SG 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear...

Page 53: ...sure all pins are in place Ensure all bolts and screws are properly installed Check condition of bushings at boom pivot points Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS L 0005_B HYDRAULIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT D...

Page 54: ...Ensure all pins are in place Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly Inspect the condition of the bucket lug weldments Inspect condition of bushings OPS L 0007_B Bucket Pins ...

Page 55: ...ing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 poin...

Page 56: ... the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts pins are tight There are no cracks in Loader Arms or Mounts The Attachment pins are in place and secure The Bucket Quick Attach pins pass through the attachment The Bucket Quick Attach control levers...

Page 57: ...reases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum ...

Page 58: ...will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and loader at slow...

Page 59: ...e Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death SG 29 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor an...

Page 60: ...tor wheel contact with any wash out drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury SL 12 Do not work from the loader or attachments Do now allow any riders on the loader tractor or attachments Falling off the loader could result in serious injury and or tractor run over SL 14 Do not operate the loader from the ground Operate ...

Page 61: ... SL 33 Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power lines and debris or obstruct...

Page 62: ... not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury SL ...

Page 63: ...ext and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket Loaders with 1 lever control ease lever back toward you to lift and roll back bucket With series valve prevent loader stall by not lifting and rolling back at the same time ...

Page 64: ...cerned if the bucket is not completely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass LIFTING THE LOAD When lifting the load keep the bucket positioned to avoid spillage Loader has mechanical self leveling of attachment in both raise and lower cycle A...

Page 65: ...hood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability When transporting the load keep bucket as low as possible to avoid tipping in case a wheel drops in a rut ...

Page 66: ...p Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped back away from vehicle while lowering and rolling back bucket ...

Page 67: ...ill wear faster than normal Float will also prevent mixing of surface material with stockpile material Float position will reduce the chance of surface gouging when removing snow or other material LOADING FROM A BANK Choose a forward gear that provides sufficient ground speed for loading Exercise caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for max...

Page 68: ...TION Side cutting is a good technique for cutting down a big pile If the pile sides are too high and liable to cause cave in use loader to break down the sides until a slot can be cut over the top Another method for large dirt piles is to build a ramp approach to the pile ...

Page 69: ...area PEELING AND SCRAPING Use a slight bucket angle travel forward and hold lift control forward to start the cut Make a short 5 to 8 foot angle cut and break out cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylinder to maintain proper depth ...

Page 70: ...ADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading minimize angle of turn and length of run between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not roll bucket over and attempt to backgrade This type of use can cause severe overloading of bucket ...

Page 71: ...LLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown above will impose severe shock loadings on dump linkage bucket cylinder and tractor ...

Page 72: ...01 11 Operation Section 4 32 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle without lugging down ...

Page 73: ...ded 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If you must perform above work protect yourself by Never lifting load higher than necessary to clear ground when moving Ballasting tractor rear to compensate for load Never lifting large objects with equ...

Page 74: ...dren can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others SG 25 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before dismounting the tractor and loader lower the loader to the ground or onto solid support...

Page 75: ... equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating con...

Page 76: ...e implement at speeds greater than 20 MPH 32 kph OPS U 0018 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations SG 6 Extreme caution should be used when transporting the tractor and implement on public roadways The tractor m...

Page 77: ...lights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When oper...

Page 78: ...place seals Faulty relief valve tractor Clean and replace relief valve Loader chatters or Air leak in pump inlet line Check tighten or replace inlet line vibrates when raising or lowering Air in hydraulic system Cycle lift and bucket cylinders Oil level too low Add oil as required Oil leakage Loose connections Tighten fittings Defective fittings or hoses Replace defective parts Worn or damaged o r...

Page 79: ...utting edge edge instead of wear runners bucket level indicator to ensure bucket rides on wear runners Bucket cutting edge Rear axle on tractor not level With tractor on level surface not flat on the ground from side to side compare rear axle height from left to right measuring from axle center to ground Adjust air pressure in rear tires until axle height measures the same for both sides ...

Page 80: ......

Page 81: ...Maintenance Section 5 1 2011 Alamo Group Inc MAINTENANCE SECTION ...

Page 82: ...mit anyone to modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL 36 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are ...

Page 83: ...nd other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Never allow a...

Page 84: ...inimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lubricate all grease fittings one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or stand under a raised loader or attachment without p...

Page 85: ...cedure outlines hydraulic pressure check 1 Obtain a pressure gauge that measures 3000 PSI in 50 PSI increments 2 Install gauge into the hydraulic line connecting the loader valve and to the base port of bucket cylinders 3 Start engine and adjust to 1700 2200 RPM 4 Push bucket control lever to pressurize the hydraulic line with the gauge attached Hold the control until the cylinders reach the fully...

Page 86: ...d the wire retaining ring 12 out of the slot in the cylinder tube 2 Pull shaft 1 with all assembled parts out of cylinder tube 11 Note Resistance will be felt until piston seal 8 slides over wire retaining ring groove 3 Remove 3 4 elastic lock nut 10 from end of shaft and slide cylinder piston 8 and cylinder head 5 off the shaft 4 Remove piston wear ring 9 piston seal 8 and o ring 7 from outside g...

Page 87: ...nd seal must be firmly seated in groove 3 Install wiper seal 2 with lip of seal facing out and flush with top of cylinder head 5 4 Place o ring 4 in groove on outside of head 5 5 Remove sharp edges on outer edge of the threaded end of shaft 1 Lubricate wiper seal 2 and rod seal 3 in head and carefully slide head 5 onto shaft 6 Place o ring 10 piston seal 11 and piston wear ring 8 in grooves on out...

Page 88: ...ing ring groove 3 Remove 3 4 elastic lock nut 13 from end of shaft and slide cylinder piston 9 and cylinder head 6 off the shaft 4 Remove piston wear ring 12 piston seal 11 and o ring 10 from outside grooves of piston 9 5 Remove wiper seal 2 snap ring 3 reinforcing washer 4 v pack set 5 from inside of cylinder head and o ring 8 and back up washer 97 from groove on outside of head 6 Clean all parts...

Page 89: ...oves on outside of piston 9 Note For easier installation place piston seal 10 in 120 F water to warm seal 8 Slide piston 9 onto threaded end of shaft and install 3 4 elastic lock nut 13 to 300 ft lbs 9 Lubricate piston wear ring 12 and piston seal 11 on piston 9 and o ring 8 on head 6 and carefully slide piston and head into cylinder tube 15 10 Turn cylinder head 6 until hole in wire ring groove a...

Page 90: ...p Allow the loader to slide on the front mounting bracket until the loader front bumper is resting on the ground Extend the lift cylinders until front mounting disengages side frame through notch in lower flange each side Engage tractor brakes and shut off tractor engine 6 Move lift and bucket control levers back and forth several times to relieve pressure on the lift and bucket cylinders Disconne...

Page 91: ...he grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This ...

Page 92: ...MAINTENANCE 2647 01 11 Maintenance Section 5 12 2011 Alamo Group Inc MAINTENANCE ...

Page 93: ...MAINTENANCE 2647 01 11 Maintenance Section 5 13 2011 Alamo Group Inc MAINTENANCE ...

Page 94: ...for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY 1 To vendor items which carry their own warranties such as engines tires and tubes 2 If the unit has been subjected to m...

Page 95: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially ...

Page 96: ...2647 SOM 01 11 P N 50069206 Printed U S A 2647 LOADER ...

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