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PROBLEM 

Jerky  Lift  Operation 

Oil  Leaks 

Insufficient  Lift 

Capacity 

Slow  Raise 

Slow  Leakdown 

Excessive  wear  on 

bottom  of  bucket  and 

wear  pads. 

Hydraulic  Cylinders 

Inoperative 

Pump  operating 

continually  on  closed 

center  tractor 

hydraulic  system. 

Loader  lift  and  bucket 

tilt  controls  do  not  work 

according to  decal. 

Table  4-1  Troubleshooting  Procedure 

POSSIBLE  CAUSE 

Cold  oil 

Low  oil  supply  or  air  in 

hydraulic  system. 

Defective  fittings  or  hoses. 

Loose  connections. 

Worn  or  damaged  seals  at 

rod  end  of  cylinder. 

Seal  in  valve  worn  or 

damaged. 

Tractor  relief  valve  set  too 

low  or  stuck  open. 

Improper  rate  of  flow 

through  control  valve  in 

tractor  or  on  loader. 

Worn  control  valve. 
Worn  cylinder  piston  seals. 

Float  position  not  used 

while  operating  loader. 

Hoses  from  independent 

control  valve  improperly 

connected  to  rear  of  tractor. 

Hydraulic  control  valve  relief 

stuck  open. 

Hydraulic  control  valve  set 

too  low. 

Hoses  improperly 

connected. 

REMEDY 

Warm  oil  by  raising  and  lowering  boom  with 

tractor  at  half  throttle. 

Check  for  oil  leaks  or  loose  connections.  Check 

oil  supply  and  add  proper  amount  and  type  of  oil. 

Replace fittings or  hoses.  Reseal and  tighten 

connections. 

Have  authorized  Bush  Hog  dealer  replace  seals. 

Have  authorized  Bush  Hog  dealer  replace  seals. 

See  your  tractor  manual  for  proper  adjustment 

(2000 

PSI  is  pressure  relief  setting  recommended) 

Adjust  rate  of  flow.  (see  tractor  operator's 

manual) 

Have  authorized  Bush  Hog  dealer  replace  seals. 
Have  authorized  Bush  Hog  dealer  replace  seals. 

Use  float  position  provided  on  valve. 

Reverse  hose  connections 

See  your  tractor  manual  for  proper  adjustment  or 

Bush  Hog  dealer for  loader valve. 

(2500 

PSI  is 

maximum  pressure  relief setting  recommended) 

Refer  to plumbing  diagram  on  page 

1 3  

and 

correct  hose  connections. 

Summary of Contents for 2400 QT

Page 1: ...487 I 2400 OT Front End Loader Operator s Manual Assembly Operation Maintenance 3 00 Part No 25H30142...

Page 2: ...an authorized Bush Hog dealer we stock genuine Bush Hog parts which are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth...

Page 3: ...Bale Spear 19 Safety Decals 20 Torque Specifications 21 OPERATOR S RESPONSIBILITY It is the responsibility of the user to read the Operator s Manual and understand the safe and correct operating proc...

Page 4: ...by Bush Hog duty taxes charges for normal service or adjustments loss of crops or any other loss of income expenses due to loss damage detention or delay in the delivery of equipment or parts resulti...

Page 5: ...que specifications given in torque chart D Machine operates properly D Customer has appropriate mounting kit for his tractor and loader D Operator s manual has been delivered to owner and he has been...

Page 6: ...walk around inspection and check for obvious defects such as loose mounting bolts and damaged components Correct any deficiency before starting 4 Do not allow children to operate the loader Do not all...

Page 7: ...Breakaway Capacity 3340 lbs The following specifications correspond with Fig 1 2 A Max Lift Height 110112 B Clearance With Attachment Dumped 84112 C Reach At Max Height 26 D Max Dump Angle 43 E Reach...

Page 8: ...into loader Figure 2 2 B Connect hydraulic hoses to tractor auxiliary outlets If PTO pump is used attach to tractor per paragraph 2 2 Figure 2 1 Figure 2 2 Mounting Loader Front Bracket Pin Front Cro...

Page 9: ...eard when cylinders bottom out and hydraulic oil passes through relief valve This may cause overheating if valve is held open longer than 5 seconds K Check hydraulic oil level in either tractor hydrau...

Page 10: ...ated with the tractor engine running at 1200 1700 rpm Excessive speeds are dangerous and may cause bucket spillage and un necessary strain on both the tractor and loader When operating in temperatures...

Page 11: ...COULD RESULT IN SERIOUS INJURY OR DEATH FROM FALLING OR CRUSHING A CAUTION A DO NOT PUSH ANYTHING WITH BUCKET WHEN LIFTED ABOVE HEIGHT SHOWN ABOVE DOING SO CAN CAUSE EXTENSIVE DAMAGE TO TRACTOR AND O...

Page 12: ...nd a slight bucket angle for penetration to the desired working depth After reaching the desired working depth use only the bucket lever leaving the lift lever in either the float or neutral position...

Page 13: ...veling over rough terrain or on slopes A CAUTION A WHEN TRANSPORTING THE LOAD KEEP THE BUCKET AS LOW AS POSSIBLE TO RESIST TIPPING IN CASE A WHEEL DROPS IN A RUT THIS WILL AVOID TIP PING AND POSSIBLE...

Page 14: ...ubrication Points 3 Before E h Use 4 Bucket Pivot Pin Apply multi purpose grease to each fitting 1 fitting each side 5 Hydraulic Oil Cycle boom and bucket cylinders 2 or 3 times before use than check...

Page 15: ...alve improperly connected to rear of tractor Hydraulic control valve relief stuck open Hydraulic control valve set too low Hoses improperly connected REMEDY Warm oil by raising and lowering boom with...

Page 16: ...and three flatwashers Do not overtighten nut Guide tube must be free to rotate during operation D Pin parking stands to loader as shown in Figure 5 4 E Connect hydraulic hoses to loader as shown in Fi...

Page 17: ...tube to bracket using a 3 8 x 3 bolt flatwasher lockwasher and nut through slot and 112 x 3112 bolt flatwasher lockwasher and nut through round hole C Attach valve plate to tube using U bolts nuts an...

Page 18: ...alve as shown in Figure 5 8 Figure 5 8 Self Leveling Valve Plumbing Diagram Hydraulic Control Valve KEY OTY DESCRIPTION 1 1 Self Leveling Valve 2 1 goo Elbow W JIC male to 3 o JIC male 3 2 Tee W JIC m...

Page 19: ...n a fluctuating manner check first the clamps holding the large hose to the pump and tank and oil level in the tank This is the most common cause of air in the lines 17 90 Male Eihr ws I IH 1 l 1 1 I...

Page 20: ...K E T OPTIONS Assembly of the different bucket options is shown in Figure 5 9 Figure 5 9 Bucket Option Assembly x1Yz Gr 5 3 8 U Bolt a BUCKET TEETH ASSEMBLY 18 BladePoints Toward Bucket BLADE ASSEMBLY...

Page 21: ...R Attach mounting brackets to bale spear using U bolts as shown in Figure 5 11 Brackets should be spaced 43inches apart center to center and an equal space from each end of bale spear B Position lower...

Page 22: ...oll over protective structure Is recommended for a tractor equipped with a loader 10 Escaping hydraulic oil under pressure can have suHiclent force to penetrate the skin causing serious personal Injur...

Page 23: ...97 131 150 203 212 287 110 149 170 230 240 325 144 195 266 360 376 509 192 260 297 402 420 569 166 225 430 583 606 821 184 249 474 642 668 905 250 339 644 873 909 1232 274 371 705 955 995 1348 2fKl 3...

Page 24: ...BUSH BOG P O Box 1039 Selma Alabama 36701 c ALLIED PRODUCTS CORPORATION...

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