BUSCH Seco DC 0025 Instructions Manual Download Page 15 | Manualshive

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Maintenance | 7

0870569132_SV_SD_DC1010-1040C_-0001_IM_en

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7.3 Discharge Valve Maintenance (SV version only)

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10 mm wrench

9 mm wrench

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L

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1x felt washer (FW)

L = 10 mm

10 mm wrench

9 mm wrench

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Summary of Contents for Seco DC 0025

Page 1: ...Vacuum Pumps SV 1010 C SV 1016 C SV 1025 C SV 1040 C SD 1010 C SD 1016 C SD 1025 C SD 1040 C DC 0025 C DC 0040 C 0870569132 0001_en Original instructions Modifications reserved 12 04 2016 Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland ...

Page 2: ...n 7 5 1 Installation Conditions 7 5 2 Connecting Lines Pipes 8 5 2 1 Suction Connection 8 5 2 2 Discharge Connection 8 5 3 Electrical Connection 8 5 3 1 Wiring Diagram Single Phase Motor 9 5 3 2 Wiring Diagram Three Phase Motor 9 6 Commissioning 10 7 Maintenance 11 7 1 Maintenance Schedule 11 7 2 Change Vanes and Internal Filters 12 7 3 Discharge Valve Maintenance SV version only 15 8 Overhaul 16 ...

Page 3: ...f the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situation that will result in death or serious injuries if not prevented WARNING indicates a potentially dangero...

Page 4: ... SD DC standard on DC standard on DC standard on SD PRV IN Suction connection MTB Motor terminal box OUT Discharge connection DA Directional arrow VA Vane NP Nameplate IIF Internal inlet filter VRV Vacuum regulating valve IDF Internal discharge filter PRV Pressure regulating valve EB Eye bolt DV Discharge valve RF Radial lufter NOTE Technical term In this instruction manual we consider that the te...

Page 5: ...mal and or mechanical load on the machine and is permissible only after a consultation with Busch The machine is intended for the placement in a non potentially explosive environment The machine is capable of maintaining ultimate pressure The machine is suitable for continuous operation Permitted environmental conditions see Technical Data 21 2 3 Standard Accessories 2 3 1 Vacuum Regulating Valve ...

Page 6: ...er To protect the machine against dust and other solids in the process gas The inlet filter is available with paper or polyester cartridge 2 4 3 Hose Nipple A hose nipple depending on the version could be fitted to the inlet and or the dis charge line It allows an easy connection to the machine with a flexible hose 3 Transport WARNING Suspended load Risk of severe injury Do not walk stand or work ...

Page 7: ...ation 10 cm 10 cm 10 cm 10 cm Ask your Busch representative Make sure that the environment of the machine is not potentially explosive Make sure that the ambient conditions comply with the Technical Data 21 Make sure that the environmental conditions comply with the protection class of the motor Make sure that the installation space or location is vented such that sufficient cooling of the machine...

Page 8: ...ensions G1 2 for SV SD 1010 1016 C G3 4 for SV SD 1025 1040 C and DC 0025 0040 C Depending on the specific order other connection dimensions may apply 5 2 2 Discharge Connection Standard dimensions G1 2 for SD 1010 1016 C G3 4 for SD 1025 1040 C and DC 0025 0040 C No dimension for SV 1010 1040 C discharge valve DV Depending on the specific order other connection dimensions may apply Make sure that...

Page 9: ...tor Delta connection low voltage Star connection high voltage NOTICE Incorrect direction of rotation Risk of damage to the motor Operation in the wrong direction of rotation can destroy the machine in a short time Prior to starting up make sure that the machine is operated in the right direction Determine the intended direction of rotation with the arrow stuck on or cast Bump the motor Watch the f...

Page 10: ...ctly after operation CAUTION Noise of running machine Risk of damage to hearing If persons are present in the vicinity of a non noise insulated machine over extended periods Make sure that ear protection is being used Make sure that the installation conditions see Installation Conditions 7 are com plied with Switch on the machine Make sure that the maximum permissible number of starts does not exc...

Page 11: ... depend very much on the individual operating conditions The intervals given below are desired to be considered as starting values which should be shortened or extended as appropriate Particularly heavy duty operation such as high dust loads in the environment or in the process gas other contamination or ingress of process material can make it necessary to shorten the maintenance intervals signifi...

Page 12: ...7 Maintenance 12 24 0870569132_SV_SD_DC1010 1040C_ 0001_IM_en 7 2 Change Vanes and Internal Filters 1 2x 2 3 3x 1 2 3 only on SD and DC series only on DC series 5 mm hex key ...

Page 13: ...en 13 24 4x 1 2 3 4 H Check vane height 5 mm hex key SV SD 1010 1016 C SV SD 1025 1040 C and DC 0025 0040 C SV SD 1010 1016 C SV SD 1025 1040 C and DC 0025 0040 C H 33 mm H 27 mm H 27 mm H 33 mm 1 3 2 4x 4 Busch genuine spare parts 7x vane VA 5 mm hex key ...

Page 14: ...DC1010 1040C_ 0001_IM_en 2 3x 3 1 1x flat gasket FG 1x internal discharge filter IDF on SD and DC series only 1x secondary internal inlet filter IIF2 on DC series only 1x internal inlet filter IIF 3x copper washer COW 5 mm hex key 1 2 2x 3 ...

Page 15: ...aintenance 7 0870569132_SV_SD_DC1010 1040C_ 0001_IM_en 15 24 7 3 Discharge Valve Maintenance SV version only 1 2 3 4 10 mm wrench 9 mm wrench 4 2 3 L 1 1x felt washer FW L 10 mm 10 mm wrench 9 mm wrench ...

Page 16: ...hat was contaminated with foreign materi als which are dangerous to health Decontaminate the machine as good as possible and state the contamination status in a Declaration of Contamination Busch will only accept machines that come with a complete filled in and legally binding signed Declaration of Contamination Form downloadable from www buschvacuum com 9 Decommissioning Shut down the machine and...

Page 17: ...onsumables is recommended for the proper function of the machine and for granting of warranty 10 1 Overview VA FW FG SR COW IIF IIF2 IDF COW Copper washer FG Flat gasket FW Felt washer IDF Internal discharge filter IIF Internal inlet filter IIF2 Secondary internal inlet filter SR Sealing ring VA Vane Refer to the following table see Available Kits 18 to know the corresponding kit content to your p...

Page 18: ...SR 7x VA 0994 567 112 Service kit SV 1025 C Includes 3x COW 1x FG 1x FW 1x IIF 7x VA 0994 567 101 Service kit SD 1025 C Includes 3x COW 1x FG 1x IDF 1x IIF 1x SR 7x VA 0994 567 102 Service kit DC 0025 C Includes 3x COW 1x FG 1x IDF 1x IIF 1x IIF2 2x SR 7x VA 0994 567 105 Service kit SV 1040 C Includes 3x COW 1x FG 1x FW 1x IIF 7x VA 0994 567 103 Service kit SD 1040 C Includes 3x COW 1x FG 1x IDF 1...

Page 19: ... Repair the machine con tact Busch The machine does not reach the usual pressure The internal filters IIF IDF are partially clogged Replace the filter cart ridge The inlet filter cartridge op tional is partially clogged Replace the inlet filter cartridge One of the regulating valves VRV PRV is jammed in an open position Dismantle clean check and reassemble the regu lating valve contact Busch Stuck...

Page 20: ... machine Ambient temperature too high Observe the permitted ambient temperature The internal filters IIF IDF are partially clogged Replace the filter cart ridge The inlet filter optional is partially clogged Replace the filter cart ridge For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative ...

Page 21: ...ed 50Hz 60Hz m h 10 12 16 19 25 30 40 48 Overpressure hPa mbar abs 1600 1600 2000 Nominal motor rating 50Hz 60Hz kW 0 37 0 37 0 55 0 55 0 9 0 9 1 25 1 25 Nominal motor speed 50Hz 60Hz min 1 1500 1800 Noise level EN ISO 2151 50Hz 60Hz dB A 60 62 61 63 62 66 66 70 Ambient temperature range C 0 40 Ambient pressure Atmospheric pressure Weight approx kg 21 25 31 38 Specific SD 1 bar g version DC 0025 D...

Page 22: ...ertain hazardous substances in electrical and electronic equip ment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Sa...

Page 23: ...Note ...

Page 24: ...apan www busch co jp Korea www busch co kr Malaysia www busch com my Mexico www busch com mx Netherlands www busch nl New Zealand www busch com au Norway www busch no Peru www busch com pe Poland www busch com pl Portugal www busch pt Russia www busch ru Singapore www busch com sg South Africa www busch co za Spain www buschiberica es Sweden www busch se Switzerland www busch ch Taiwan www busch c...

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