background image

Cooling

The vacuum pump is cooled by

radiation of heat from the surface of the vacuum pump

the air flow from the fan wheel of the drive motor

the process gas

the air flow from the fan wheel on the shaft of the vacuum pump

On/off Switch

The vacuum pump comes without on/off switch. The control of the
vacuum pump is to be provided in the course of installation.

Safety

Intended Use

Definition

: For the purpose of these instructions, “handling” the

vacuum pump means the transport, storage, installation, commission-
ing, influence on operating conditions, maintenance, troubleshooting
and overhaul of the vacuum pump.

The vacuum pump is intended for industrial use. It shall be handled
only by qualified personnel.

The allowed media and operational limits (

Ú

page 3: Product De-

scription) and the installation prerequisites (

Ú

page 5: Installation

Prerequisites) of the vacuum pump shall be observed both by the
manufacturer of the machinery into which the vacuum pump is to be
incorporated and by the operator.

The maintenance instructions shall be observed.

Prior to handling the vacuum pump these installation and operating
instructions shall be read and understood. If anything remains to be
clarified please contact your Busch representative!

Safety Notes

The vacuum pump has been designed and manufactured according to
the state-of-the-art. Nevertheless, residual risks may remain. These op-
erating instructions inform about potential hazards where appropriate.
Safety notes are tagged with one of the keywords DANGER,
WARNING and CAUTION as follows:

DANGER

_a

Disregard of this safety note will always lead to accidents with fa-
tal or serious injuries.

WARNING

_a

Disregard of this safety note may lead to accidents with fatal or se-
rious injuries.

CAUTION

_a

Disregard of this safety note may lead to accidents with minor inju-
ries or property damage.

Noise Emission

For the sound pressure level in free field according to EN ISO 2151

Ú

page 15: Technical Data.

CAUTION

_a4

The vacuum pump emits noise of high intensity in a narrow band.

Risk of damage to the hearing.

Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.

Transport

Transport in Packaging

Packed on a pallet the vacuum pump is to be transported with a
forklift.

Transport without Packaging

In case the vacuum pump is packed in a cardboard box with inflated
cushions:

Remove the inflated cushions from the box

In case the vacuum pump is in a cardboard box cushioned with rolled
corrugated cardboard:

Remove the corrugated cardboard from the box

In case the vacuum pump is laid in foam:

Remove the foam

In case the vacuum pump is bolted to a pallet or a base plate:

Remove the bolting between the vacuum pump and the pal-
let/base plate

In case the vacuum pump is fastened to the pallet by means of tighten-
ing straps:

Remove the tightening straps

CAUTION

_af

Do not walk, stand or work under suspended loads.

Make sure that the eyebolt (a) is in faultless condition (replace a
damaged, e.g. bent eyebolt with a new one)

Make sure that the eyebolt (a) is fully screwed in and tightened by
hand

Attach lifting gear securely to the eyebolt (a) on the synchronising
gear

When the vacuum pump is equipped with a very heavy drive motor
and would hang very inclined (>10 °) on the synchronising gear
eyebolt alone:

Attach lifting gear securely to the eyebolts on the synchronis-
ing gear (a) and on the drive motor

In case the drive motor comes without an eyebolt or the eyebolt on the
drive motor is located at an unfavourable position:

Loop a belt/rope with suitable length and strength around the
flange of the drive motor

Attach the lifting gear to a crane hook with safety latch

Lift the vacuum pump with a crane

In case the vacuum pump was bolted to a pallet or a base plate:

Remove the stud bolts from the rubber feet

Storage

Short-term Storage

Make sure that the suction connection and the gas discharge are
closed (leave the provided plugs in)

Store the vacuum pump

if possible in original packaging,

indoors,

dry,

dust free and

vibration free

Safety

MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AV

page 4

0870133276 / 070328

Summary of Contents for Mink MM 1200 AV

Page 1: ...nstallation and Operating Instructions Vacuum Pumps Mink MM 1324 1202 1252 1322 1200 1250 1320 AV Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870133276 070328 Modifications reserved ...

Page 2: ...pare Parts 15 Spare Parts Kits 15 Accessories 15 Oil 15 EC Declaration of Conformity 16 Technical Data 19 Busch All over the World in Industry 20 Preface MM 1324 1202 1252 1322 1200 1250 1320 AV page 2 0870133276 070328 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacu...

Page 3: ...rocess control and or vacuum relief valves it must be made sure that the mini mum allowed intake pressure will not be underrun Vacuum pumps MM 1322 AV and MM 1320 AV are thermally suitable for continuous operation at intake pressures down to 150 hPa abs 150 mbar abs By means of process control and or vacuum relief valves it must be made sure that the minimum allowed intake pressure will not be und...

Page 4: ...a4 The vacuum pump emits noise of high intensity in a narrow band Risk of damage to the hearing Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear protection Transport Transport in Packaging Packed on a pallet the vacuum pump is to be transported with a forklift Transport without Packaging In case the vacuum pump is packed in a cardboard box w...

Page 5: ...rdboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION_ac During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadver tently during operation provide a g...

Page 6: ... a NEMA adaptor flange and a BoWex coupling Remove the NEMA adaptor flange I from the vacuum pump Pull the elastomer part V together with the hub III off the shaft of the vacuum pump Mount the NEMA adaptor flange I on the motor the bolts II are not part of the Busch scope of delivery Undo the cylinder screws VI and remove the elastomer part V from the hub III Make sure that the parallel key is ins...

Page 7: ...e vacuum pump and is permissible only after prior consultation with Busch Max allowed temperature of the inlet gas 40 C Standard version The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum pump Version Aqua The vacuum pump features the corrosion protection coating CPC and is capable of conveying water vapour Ú page 8 Conveying Co...

Page 8: ... to health harmful ma terial can reside in filters Danger to health during inspection cleaning or replacement of fil ters Danger to the environment Personal protective equipment must be worn during the handling of contaminated filters Contaminated filters are special waste and must be disposed of separately in compliance with applicable regulations CAUTION_ac During operation the surface of the va...

Page 9: ... foreign materials which are dangerous to health harmful ma terial can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment Prior to shipping the vacuum pump shall be decontaminated as good as possible and the contamination status shall be stated in a Declaration of Contamination form downloadable from www busc...

Page 10: ...on connection g p The filter h on the suction connection g p is partially clogged Clean or replace the inlet air filter h respec tively Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter The valve disk of the inlet non return valve is stuck in closed or partially open position Disassembl...

Page 11: ...um pump starts but labours or runs noisily or rattles The drive motor draws a too high current compare with initial value after commission ing Loose connection s in the drive motor termi nal box Version with three phase motor Not all drive motor coils are properly con nected The drive motor operates on two phases only Check the proper connection of the wires against the connection diagram particul...

Page 12: ...clogging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter Sectional Drawing Sectional Drawing MM 1324 1202 1252 1322 1200 1250 1320 AV page 12 0870133276 070328 ...

Page 13: ...w Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publication of these installation and operating instructions on Ú page 16 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www busch ...

Page 14: ...ility 89 336 EEC Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC have been designed and manufactured to the following specifications Standard Title of the Standard Harmonised Standards EN 12100 1 EN 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent ...

Page 15: ...e r a t u r e r a n g e C A m b i e n t p r e s s u r e S y n c h r o n i s i n g g e a r o i l q t y l S y n c h r o n i s i n g g e a r o i l f i l l e d e x w o r k s W e i g h t k g MM 1324 AV 50 60 200 3 0 1500 160 70 0 40 atmospheric 1 BP Enersyn HTX 220 225 60 3 6 1800 192 74 233 MM 1202 AV 50 100 4 0 3000 200 75 234 60 4 8 3600 240 79 236 MM 1252 AV 50 4 5 3000 250 75 238 60 5 5 3600 300 7...

Page 16: ... 82 71 426 342 Ireland Busch Ireland Ltd A10 11 Howth Junction Business Centre Kilbarrack Dublin 5 Tel 00353 1 832 1466 Fax 00353 1 832 1470 Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsu...

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