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burster Italia s.r.l. · Sede legale ed operativa · Via Cesare Battisti, 16/18 · 24035 Curno (BG) · Tel. +39 035 618120 · Fax +39 035 618250 

e-mail: 

[email protected]

 · http://

www.burster.it

 

C.F. e P.IVA 11048400151 · Capitale sociale Euro 49.920,00 · R.E.A. di Bergamo 276749 

 

 
 
 
 

Apparecchi di misura di precisione. Sensori e Sistemi 

per grandezze elettriche, termiche e meccaniche 

2.2 

Electrical Setup 

The  supply  of  the  rotor  electronics  occurs  by  an  alternating  voltage,  generated  in  the  stator,  which  transfers  to  the 
rotor  through  a  rotating transformer.  There,  it  is  rectified and  stabilized. With this  supply,  the  strain  gauge bridge is 
fed. 
For the electrical calibration control of the sensor, a control signal is up-modulated to the supply by the µ-processor in 
the stator and transferred to the rotor. There, it is filtered and evaluated by the µPC, which also activates the internal 
switch for the detuning of the strain gauge bridge. 
The measuring signal of the strain gauge bridge is conditioned in an amplifier and then converted into a digital signal, 
which will be transferred to the stator by another rotating transformer. Compared to the analog signal, the measuring 
signal  in  digital  form  is  much  more  disturbance-free.  The  remaining  distance  of  the  measuring  signal  within  the 
sensor occurs in digital form, completely. Thus, the measuring system achieves a high reliability of operation. 
This  signal is  further conditioned  in  the  stator, comes into a  µ-processor,  then  -  depending  upon sensor  type  - it  is 
converted  to  a  voltage  signal,  digital  signal  or  to  current  and  will  then  reach  the  output  of  the  sensor  and  can  be 
directly measured at the connector.  

 
 

DC

 

/

 

DC

 

Oscillator

 

 

MHz

 

Signal

   

Conditioning

 

Signal Adaption

 

Analog/Digital

 

Signal

 

Conditioning

 

A/D-Converter

 

± 15 bit

 

µ

 

-

 

Processor

 

µ

 

-

 

Processor

 

Rotation Angle (Option)

 

Supply 
voltage

 

Calibration 
Control

 

Signal

 

Output 

 

Channel 1

 

Rotation 
Angle

 

Angle Output

 

(Option)

 

 

Amplifier

 

Stator

 

Rotor

 

Rotating Transformer

 

Serial Data Transmission

 

A

 

B

 

Filter for

 

Control Signal

 

Cycle and  

Control Signal

 

Supply and 

 

Control Signal

 

Rotating Transformer

 

Signal Adaption

 

Analog/Digital

 

Signal

 

Output 

 

Channel 2

 

AC

 

DC

 

SG

 

SG

 

A/D-Converter

 

± 15 bit

 

Amplifier

 

2

 

1

 

 

Block diagram for serial signal transmission. 

2.2.1  Sensors with Analog Output 

At this output, the digital signal is converted into DC voltage of 0 V ±5 V, proportionally to the torque and is available 
at the connector output. 

2.2.2  Sensors with RS485 Interface 

The torque sensor has a digital interface RS485 for the signal output and automatic sensor identification. 
The protocol enables high dynamics.  
See separate manual for further information. 
 
 
 
 
 

Summary of Contents for 86-2208

Page 1: ...info burster it http www burster it C F e P IVA 11048400151 Capitale sociale Euro 49 920 00 R E A di Bergamo 276749 Apparecchi di misura di precisione Sensori e Sistemi per grandezze elettriche termic...

Page 2: ...y precautions must be operative By vibrations damages can occur at the device 4 1 Couplings Page 7 During the assembly the sensor must be supported to protect if from falling down 4 1 3 Alignment of t...

Page 3: ...1 1 Misalignment Possibilities of Single Jointed Couplings 7 3 1 2 Double Jointed Couplings 7 3 1 3 Alignment of the Measurement Arrangement 7 3 2 General 7 3 2 1 Torque Sensors of 5 N m to 15 N m 8 3...

Page 4: ...e and take responsibility for safety related interests for the sensor Remaining dangers must be minimized Remaining dangers of the torque measurement technique must be pointed out Human mistakes must...

Page 5: ...ominal torque of the torque sensor M Mnenn 1 8 Definition of the Pictograms on the Torque Sensor The measuring side of the torque sensor is designated as follows Measuring side or M More information c...

Page 6: ...remaining distance of the measuring signal within the sensor occurs in digital form completely Thus the measuring system achieves a high reliability of operation This signal is further conditioned in...

Page 7: ...ouble jointed coupling 3 1 2 Double Jointed Couplings Double jointed couplings are used for the balance of inevitable angular axial and radial misalignments 3 1 3 Alignment of the Measurement Arrangem...

Page 8: ...Assembly The sensor is installed between two single jointed couplings and contributes to the balance of an inevitable axis offset between the two mechanical connections If no couplings are used very l...

Page 9: ...signal the measurement signal may not exceed the limit values Shafts have to be cleaned with solvent e g acetone before the assembly No foreign bodies may adhere to them Shift couplings on shaft use e...

Page 10: ...rs and meet the metrological requirements 4 4 Shielding Connection In combination with the sensor and the external electronics the shield forms a Faraday Cage By this electro magnetic disturbances do...

Page 11: ...e 5 4 Dynamic Torques 5 4 1 General The static calibration procedure of torque sensors is also valid for dynamic applications Note The frequency of torques must be smaller than the natural frequency o...

Page 12: ...ange Connect excitation Cable defect No mains supply Signal output connected wrong Connect output correctly Evaluation electronics defect Sensor does not react to torque Shaft not clamped Clamp correc...

Page 13: ...Only use suitable means of transportation 7 2 Storage The storage of the sensors must occur in dry dust free rooms only Slightly lubricate shafts and flanges with oil before storing rust 8 Disposal T...

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