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  ACCESSORIES:

CARRYING BAG

Part 4925

Sturdy canvas bags for storage and 

 protection of MD6 tools, and variations, 

and 9 die sets.

CABLE CUTTER DIES

Catalog No. W28K

Permits use of MD6 as cable 

 cutter. Range: #4-4/0 ACSR 

 aluminum or copper.

“Non-Bowing’’ Dies

For Installing 

UNISPLICE

Catalog Nos. W-687, & 

W-702

Install one-piece, full tension 

sleeves on ACSR without 

bowing. Range: W-687 installs 

YDS4RL and YDS2RL. W-702 

i n s t a l l s   Y D S 0 2 1 R L  a n d 

YDS25RL.

Neoprene Cover

For MD6-6 Jaws

Part 6744

Semi-rigid Neoprene cover designed to 

help protect MD6-6 and operator against 

accidental brush contact with energized 

conductors. Field installed.

Vinyl Covers for MD6  and MD6-8 Jaws

Part MD6-CP1

Laminated vinyl covers help protect MD6 and  operator against  accidental brush contact 

with energized conductors without obstructing vision. Covers snap easily into place over jaw 

edges. Supplied in set of two covers.

CARRYING CASE

Part 4952-1

Provides storage and protection for 

MD6 tools, with or without  covers 

and 18 die sets. Tool and die sets 

not included.

CASEWDIES

Part 10097050

Plastic Case, Holds 12 sets of W-Dies

Summary of Contents for HYTOOL MD6 Series

Page 1: ...URNDY LLC 2020 MD6 SERIES HYTOOL SAFETY OPERATING MAINTENANCE INSTRUCTIONS MD6 MD6 6 MD6 37 MD6 38 BURNDY ENGINEERED SYSTEM For connection installation information scan this code with your mobile devi...

Page 2: ...oduction Specifications 4 Accessories 5 Features Benefits 6 Tool Alignment Inspection 6 Component Identification 7 Parts List 8 Tool Operation Procedures 9 Care Maintenance 9 Cleaning Recommendations...

Page 3: ...ve equipment SAFETY FIRST The information provided in this manual is essential for the safe handling operation and maintenance of the BURNDY MD Series The operator must read understand and follow thes...

Page 4: ...serves as a seat for die inserts to install additional connectors The die inserts snap into the permanent D3 die holder groove easily with one hand and are secured with the spring loaded positive lock...

Page 5: ...tors HYPLUGTM HYSEALUGTM HYSEALPLUGTM connectors Stacking HYLUGTM and disconnectable terminals Please refer to the BURNDY Master Catalog for more detailed use and application data SPECIFICATIONS Crimp...

Page 6: ...amount of wear may occur over time This wear may be corrected by re adjusting the MD6 type tool s as follows Positive lock spring loaded die retainer buttons Permanent D3 die groove PTFE impregnated...

Page 7: ...PT6760 MD6 8 JAW ASSY PT6752 1 JAW LINK PT4902 NON ADJUSTABLE FRAME ASSY PT4995 DIE BUTTON REPAIR KIT PT4931 1 PT4903 1 PT4914 PT4904 1 PT4915 HARDWARE ADJUSTING SET SCREW LOCKING SET SCREW ADJUSTABLE...

Page 8: ...2 Link Bolt PT4914 2 Flexloc Thin Nut Adjustable Frame Assy PT4994 1 Handle WADJ Screws Non Adjustable Frame Assy PT4995 1 Handle Fixed Hardware PT4904 1 3 Splined Shank Frame Bolt PT4915 3 Flexloc T...

Page 9: ...leted Work from the center to the outer edges for splices and H frame connectors alternating sides if possible for the best compression connection 8 Reposition tool for next crimp if required Unless n...

Page 10: ...Cover For MD6 6 Jaws Part 6744 Semi rigid Neoprene cover designed to help protect MD6 6 and operator against accidental brush contact with energized conductors Field installed Vinyl Covers for MD6 an...

Page 11: ...11...

Page 12: ...12 Reorder Form 3019 Rev H Item 464750 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolRepair burndy com...

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