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Intended Use

The machines are intended for the chemico-physical treatment of printed circuit boards. 

All other application need our written consent or happen on risk of the operator.
The Bungard GmbH & Co. KG accepts no liability for damages incurred in non-authorised use or
application of the machine. 

Safety Instructions

Read all safety and operating instructions thoroughly before using the unit for the first time. Keep this

manual at a safe place in case you need to refer to it again in the future.
The machines are not intended to be integrated or connected with other machines or plants. They may be

operated only in appropriate areas and run only by qualified technical personnel. Children and domestic

animals are to be kept away! 

Electrical connection 

The machine is manufactured using certified parts according to the usual guidelines for electrical security.

This does not release the user however of his duty to exercise diligence while handling electrically oper-

ated devices. 
Before all maintenance work on the machine (filling, emptying, cleaning etc.) switch off the machine and

pull power supply plugs.
Pay increased attention to electrical defects because of the conductivity of etching solution containing

metal salts. In this case pull the plug of the machine and replug only after professional repair. This is also

valid for spilled etching agent. As protection against unintentional contact with chemicals, the machines

are equipped with a cover protection (door contact switch). This switch is connected to the timer and stops

the pump. Note: For  job safety examine occasionally the correct functioning of the cover protection. Doing

so wear protective clothing and eye protection. 
The machine may be switched on only with filled etching agent chamber. The quartz heater must be al-

ways sufficiently covered with etching agent! Uncovered glow bar may cause destruction of machine! The

correct filling is on height of the sieve. 
Never run machine without the sieve over heater, thermostat and and thermal fuse.

Chemicals

If the etching agent is prepared by release from salts or mixing liquids, this must always take place 

out-

side

 of the machine! Pay attention to the safety references of the chemical manufacturer as well.

Personal protection equipment 

While handling etching agents, thus in particular when filling and emptying the machine, wear usual pro -

tection equipment, like apron, gloves and eye protection. 

Place of operation 

Requirement according to WHG and/or supervision of trade: In order to prevent the penetration of etching

agent into the ground, the machine must be installed a) in a sufficiently large area with chemical-firm, wa-

terproof ground lining (no tiles, no concrete!) or b) in a chemical resistance, waterproof collecting tray (we

offer this as option), which takes up the entire volume of the etching liquid. 
We recommend to install an exhaust above the machine for eventual etching steams. This recommenda -

tion is however purely precautionary. Leakage of aggressive steams could not be proven in two independ -

ent investigations. (It escapes water vapour, the salts of the etching agent remains in the solution). An ex-

haust connected firmly to the machine is not possible - risk of damage by negative pressure.

Environmental protection 

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/9 28 28 - 0, Fax: +49 (0) 2292/9 28 28 - 29, E-mail: [email protected]

Summary of Contents for Splash

Page 1: ...ata 3 EG Declaration of Conformity 4 Intended Use 5 Safety Instructions 5 Short instructions 6 Composition 7 Setup 8 Operation 11 Maintenance Cleaning 14 Spare part list 15 Guarantee 19 Disclaimer of Warranty 19 Copyright 19 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 28 28 0 Fax 49 0 2292 9 28 28 29 E mail support bungard de ...

Page 2: ...tching chamber made of transparent PVC maximum board size 210 x 300 mm Splash XL 300 x 400mm Resolution down to 0 1 mm suitable for all common acid etchants Opening door for etching zone with safety switch removable etching shadow free titanium plate holders can be locked in drip off position easy access to the interior no tools needed therefore easy to clean heated by quartz heater 1000 W thermos...

Page 3: ...de or if used for developing 23 L water and 230 g neg de veloper With use of ferric III chloride granulees take 13 kg FE3 and 16 5 L water 35 L 23 L of liquid ferric III chloride or if used for developing 23 L water and 230 g neg de veloper With use of ferric III chloride granulees take 13 kg FE3 and 16 5 L water 2 Static Rinse 8 L water possible 250g RX3 15 L water possible 250g RX3 3 Combined st...

Page 4: ...inen Elektrische Ausrüstung von Maschinen Teil 1 Allge meine Anforderungen Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of machinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeur teilung und Risikominder...

Page 5: ...mine occasionally the correct functioning of the cover protection Doing so wear protective clothing and eye protection The machine may be switched on only with filled etching agent chamber The quartz heater must be al ways sufficiently covered with etching agent Uncovered glow bar may cause destruction of machine The correct filling is on height of the sieve Never run machine without the sieve ove...

Page 6: ...k Short instructions Upon reception examine the machine for any apparent damage and if so inform your shipping agent and us immediately Please read the manual carefully and follow the safety instructions Transport the machine to its place by lifting it up at two legs on each side The floor must be level Underlay the legs if necessary Make sure the drain valves are closed Splash Center Connect the ...

Page 7: ... etching time 4 minutes we recommend to change the etchant Composition The machine body consists of light grey PVC and transparent PVC at the front The interior of the machine is divided into the spray zone and the medium container They are divided by a removable and punched sieve The two full jet nozzles are arranged diagonally in the spray zone Their spraying angle and their ar rangement ensure ...

Page 8: ...run dry Therefore this bath must be always filled at least with water In this basin is a lifting device which enables to take out pcbs out of the tank without having contact to the caustic solution A sifter prevents parts from getting into the pump The drain valves for the etching agent and the rinse water are well accessible below the respective containers In the rinsing zones are short pipes in ...

Page 9: ... which is immersed with the plate holder dives in completely Fill the two rinsing chambers of the Splash Center with water until the upper board holder bar of the board holder is covered with water The tank next to the two rinsing tanks has a centrifugal pump and can be used for developer pho topositive process or stripper negative process The tank on the right you may use for tinning If you do no...

Page 10: ...s to be less than 0 5 mg Cu l Your Disposal administration will advice you on how to dispose the used etchant Additional informa tion you will find in the material safety data sheet MSDS By the way the brown spots on clothing and items caused by Ferric III Chloride are easily removed by our stain remover RX3 Other Etchants Etchants Pros Cons Ferric III Chloride Cheap high copper capacity 50g l goo...

Page 11: ... monitoring with visual display and waiting call e Select of language English or German other languages are possible f automatically stores the last set parameters language set temperature time After switching on the mains the welcome screen Bungard BEL appears on the LCD and the software version Then the temperature control starts and on the LCD appears the current temperature as well as a H for ...

Page 12: ...perature is getting too high during the etching process the pump will continue to support the cooling Now the operator must take measures to lower the temperature As long as the temperature is 55 C the alarm remains and only by turning off mains the machine can be stopped If the temperature falls below the threshold temperature the alarm can be cancelled by pressing the Enter key In stand by mode ...

Page 13: ...ith your left hand and make it snap into the right bar s PVC teeth To dismount proceed in reverse order On the surrounding frame the Splash Center has two small pieces of dark grey PVC in front of the tanks These provide a stand for the board holder so you have both hands free for placing the PCBs in the holder Rinsing Splash After retracting the boards from the holder immerse them into the rinsin...

Page 14: ...son to the beginning If you change the etching agent at this time then the mud formation can be stopped and mud already set off will be brought back into solution Dismantling For cleaning and repair works it may be necessary to dismantle the inner parts of the spray cham ber To do this follow these steps 1 Remove the lid frame 4 Dismount the sieve 2 Remove the board holder from its hinge 5 Dischar...

Page 15: ...e glow bare is intact do not switch on only visual check If necessary remove the electric case and pull back the rubber seal of the glow bare to check for any penetrated liquid In this case you have to exchange the glow bare Fill the machine with water and perform for a test run and then exchange the water with fresh FeCl3 The hydrochloric acid can be used later in order to dissolve sludge sedimen...

Page 16: ...ine Thermostat f Etching machine 699617 Temperatursicherung f Ätzmaschine Thermal fuse for etching m cs JET SPLASH 699616 Timer mit integriertem Thermostat f Ätzmaschine Jet Splash ab 2011 2012 Timer with built in thermostat f Jet Splash etching machines later 2011 2012 6000 Sensor für Temperatur und Zeit steuerung Sensor for temperature and time controller 6000 Frontplatte Jet Splash DL Front pan...

Page 17: ... ohne Fed erbügeln inkl Schrauben Upper Lowerpart of board holder Splash Splash Center Upper part with spring clamps lower part without spring clamps 690655 Impeller f Ätzmittelpumpe SPLASH impeller for SPLASH etchant pump 690656 Auffangwanne für SPLASH Format ca anti pollution tray for SPLASH size 690656 Auffangwanne für SPLASH Jet Format ca 670mmx670m mx125mm außen ca 8 kg ca 56 L anti pollution...

Page 18: ...lter Lid safety switch 6000 Satz Trockentücher Set of drying cloths 6000 Tropftablett Dripping tablet Center 6000 Platinenretter pcb rescuer 6000 Siebboden Floor sieve 6000 Abeckplatte Kugelhähne Cover ball valves 6000 Deckel Tank 1 Lid tank 1 6000 Deckel Tank 3 4 Lid tank 3 6000 Abquetschtrockner Squeeze off dryer Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 2...

Page 19: ...regard to transport stocking setup installation and service of the machine Unlicensed modifications at the machine Incorrect or incomplete repairs Destructive force effect at the machine in cause of foreign objects or external use of force Use of non original spare parts normal wear parts We cannot accept subsequent claims from damage or destruction of work pieces worked on in the ma chine because...

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