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DL500-Manuel-E

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If you use the DL500 with fresh water rinse, you need to connect the machine with

a pressure resistant hose to the wall-mounted valve. In addition, the flow capacity

can be manually set by a valve located below the rinsing compartment. Set the ball

valve approx. to ¾ open and then open the cock valve so much, that the spray of

the lower manifold just reaches the height of the upper manifold.
Attention: A too high flow rate might cause the water to mount in the compartment

instead of passing into the drain!
When the etching pump has stopped, the magnetic valve also interrupts the rinse.

When you have finished work, hclose the wall-mounted valve to prevent excessive

stress to the hose.
If the optional closed-loop rinse system is installed, the valve below the rinse com-

partment should always be fully opened. See amendment for the closed loop rinse
and remarks in chapter 

Waste Water

.

Cleaning and Maintenance

The machine requires almost no maintenance. The main service labour is the periodical exchange of the

etching medium and a thorough cleaning of the machine. When doing such service, you may easily check

the conveyor system for wear or use.
Detailed information as for changing the 

tooth belt

, the adjustment of the nozzle and the 

diassembly of

the pump

, refer to the corresponding 

disassembly instructions

. This is available from us on request. 

Cleaning

Except for the transparent cover, all PVC parts of the machine can be cleaned using liquid abrasive

products known from the household. If ferric chloride was used with the machine, we recommend to use

our special stain remover RX3. A thorough rinsing of the appropriate parts is necessary after each clean-

ing process.
To clean the tank, remove it from the pedestal, as described above. To have better access, you may re -

move the heater element by unscrewing it's fitting. If you use flowing water, be careful not to moisten elec-

tric parts. Remember your anti-pollution responsibility! The nozzles can be removed from the manifolds for

cleaning. Just rinse them and blow them out with compressed air. The sponge cloths on the squeegee

rollers must be treated carefully. Just wash them without rubbing them. You can wring them by rolling

them on a piece of carton. Damaged sponge cloths should be replaced by new ones. You may have such

spare cloths together with a special adhesive from us. The sifter of the suction zone of the motor can be

mechanically cleaned when mounted. 

Cleaning of the machine in use of FeCl3:

Equipment: 
Apron, eye protector, (Latex) gloves, 2 plastic scrapers, 2 plastic sponges, 2 buckets, paper cleaning

cloths, plastic foil, container from plastic for used etching agent 
Chemicals: 
Hydrochloric acid HCl technically, concentration approx. 15%, quantity approx.: DL500 55l, stain remover

RX3 
Proceed: 
Cut the plastic foil in the double size of the utility space of the machine. Put on protective clothing. Dis -

charge etching agents from the machine into suitable container. Take up existing sludges with scraper

mechanically and give it to the  etching agent. Lift the machine and set it on the foil. If you do not have an

exhaust move the machine to proper ventilated room or outside. 
Fill the machine with 15% HCl. Close the cover. Run the machine with heating switched on  for  several

hours. Repeat if necessary the cleaning run the next day.

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/5036, Fax: +49 (0) 2292/6175, E-mail: [email protected]

Ball   Valve   for   the
rinsing zone

Summary of Contents for DL 500

Page 1: ...on of Conformity 4 Intended Use of Machine 5 Safety instructions 5 Composition 7 Setup 8 Operating 10 Spare part list 14 Amendment 1 Closed Loop Rinsing Unit 18 Amendment 2 Stripper 18 Guarantee 19 Disclaimer of Warranty 19 Copyright 20 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard de ...

Page 2: ...lenoid valve or recycle water tank Drying by squeezing rollers with tissue Sturdy stand alone construction from PVC and Titanium Transparent top with security switch Line definition down to 35 µm lines and spaces on 18 µm copper 1000W quartz heater Maintenance free design just normal cleaning refill Easy dis assembly and full access to all inner parts without special tools suitable for all regular...

Page 3: ... and the rinsing unit can be connected to a small production line Develop ing Etching Stripping Cleaning coupled together with inspection tables Of course other variants are possible as well Option 5 DL 500 Vario with separately adjustable spray pressure for bottom and top side For physical reasons the etching result on the bottom is better than on the top For this reason may be useful to adapt th...

Page 4: ...rer general director Rilkestraße 1 51570 Windeck Germany Produkt Durchlaufätz und entwickleranlage DL500 Hiermit erklären wir dass die oben beschriebenen Maschinen allen einschlägigen Bestimmungen der Maschinen richtlinie 2006 42 EG entspricht Die oben genannte Maschine erfüllt die Anforderungen der nachfolgend genannten Richtlinien und Normen We hereby declare that the machines described above co...

Page 5: ...lease read the following instructions carefully and pay particular attention to information on operating safety and set up Keep these instructions at a safe place It contains information which also refer for later maintenance and cleaning The machines are intended for chemical physical treatment of printed circuit boards The machines are not designed to be embedded or interconnected with other mac...

Page 6: ...y react exothermic take additional measures to prevent over heating If despite all precautions overheating of the etchant occurs the heater must be switched off first The pump however must remain switched on so that the etchant is cooled by the circula tion Before draining the tanks let the heater cool down for approx 10 min so the heaters will not get damaged Working safety The machine has a lid ...

Page 7: ...e recommend our waste water treatment plant IONEX or AquaPur for this task We recommend to use the water in the closed loop rinsing zone s as long as possible Collect used rinsing water and reuse for set up new etchant Dispose the surplus together with the used etchant Neutralization of the rinsing water or even the etchant can and should be left to a spe cialist Composition Bungard Elektronik Gmb...

Page 8: ...y position The front panel carries illuminated switches for the main supply pump conveyor and heating circuits as well as a potentiometer for conveyor speed adjustment and the di gital reed out thermostat Setup Take over from the transport agent After receiving and unpacking check the machine for possible transport damages In case of trans port damage please inform your insurance the transport com...

Page 9: ...rmostat heating staff and engine plug are permutation implemented You can give the water through the opening in the cover filling height is approx 1 cm under cover of the medium con tainer Test Run Referring to the description in chapter Operating check the function of conveyor heater pump rinse Pay special attention to the following topics Conveyor The belt and the rollers must move in a steady a...

Page 10: ...u can drain via the ball valve at the bottom of the container The ball valve has a screw connection to the ascending tubes Before starting the pump check this screw connection on tightness and retighten if necessary by hand Fill with etching agent The machine can be filled alternatively through the hand hole of the medium container or after removing the hood from above via the etching zone in that...

Page 11: ...pper remaining on the board at the moment that it reaches the last roller pair in the etching compartment A board which was incom pletely etched may be processed again at a high speed setting A too little speed will cause severe under cut Heater Important The heater circuit may only be activated with the tank filled The control switch being lit the heater circuit is enabled The switch relates to t...

Page 12: ... appropriate parts is necessary after each clean ing process To clean the tank remove it from the pedestal as described above To have better access you may re move the heater element by unscrewing it s fitting If you use flowing water be careful not to moisten elec tric parts Remember your anti pollution responsibility The nozzles can be removed from the manifolds for cleaning Just rinse them and ...

Page 13: ...tain remover on organic basis Drain the dirty rinse water from floor drain of the rinsing zone The waste laws demand economical hand ling of rinse water We advise to collect the water from the first rinse a To compensate evaporation losses and b for new FeCl3 solution After discharging the water sediment remains in the basins Take up mechanically and give these it to the used up etching agent Disp...

Page 14: ...zmaschine Heater element 1000W f etching ma chine 690303 Satz Vliestücher f DL 500 set of drying cloth f DL 500 690304 Satz Flachstrahldüsen f DL 500 56St Set 56 pc flat spray nozzles f DL 500 690305 Düsenstock unbestückt f DL 500 Manifold without nozzles f DL 500 690306 Lagerrollen für Wellen DL 500 Bearing rolls for DL 500 690308 Niederhalter f Riemen DL 500 Downholder with roller f belt DL 500 ...

Page 15: ...or Transp f DL 500 incl PVC teeth wheel for belt drive 690312 Thermostat f DL 500 Thermostat f DL 500 690313 Ätzmittelpumpe f DL 500 ohne Motor pump body for DL 500 without motor 690314 Spülwasserpumpe f DL 500 Rinse water pump f DL 500 690315 Magnetventil f DL 500 Solenoid valve f DL 500 690316 Personenschutzschalter f DL 500 Cover protection switch Moeller AT4 Bungard Elektronik GmbH Co KG Rilke...

Page 16: ...dents 690302 Abquetsch Welle f DL 500 5Z un ten Squeeze roller f DL 500 5 dent lower 690320 Abquetsch Welle f DL 500 oben Squeeze roller f DL 500 upper 690321 Transport Welle f DL 500 oben Transport roller f DL 500 upper 690322 Spülwassertank mit Pumpe für DL 500 recycled rinsing tank w pump for DL 500 690323 Kühltank mit Pumpe für DL 500 S Kühlt die cooling tank w pump for DL 500S machines Bungar...

Page 17: ... Spülwassertank mit Pumpe recycled rinsing tank w pump 690613 Motor f DL 500 Motor f DL 500 6000 Regelnetzteil für DL500 230VAC 12VDC 22VA Rectifier Pcb for DL500 230VAC 12VDC 22VA 6000 Motorwelle PVC PVC motor gear wheel 6000 Hauptschalter mit Relais Main Switch for DL500 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard...

Page 18: ...he plug underneath the DL500 The tank can take up 30l There is a small nozzle at the drain of the tank sticking a little up This is done by purpose to provide room for sedimentation underneath the drain of the tank The pump is not suitable for dry run Make sure that this nozzle is always covered with water The pump switches on when the etching pump of the DL500 starts running The amount of rinsing...

Page 19: ...m purchase date on accuracy in mater ial and processing We warrant at our choice by exchange of incorrect parts or by repair of the machine in our house Old parts change into our possession Disclaimer of Warranty Bungard GmbH Co KG reserves the right to change or enhance its machines or machine specifications according to its judgement if necessary Bungard cannot be held responsible to implement a...

Page 20: ... control over the operating conditions at your site This is valid in a general manner also for requirements from damage to articles buildings and persons as well as the environment We do not warrant that the function of the machine will meet the customer s requirements or that the operation of the machine will to this regard be error free In no event will we be liable to the customer for any incid...

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