INSTALLATION MANuAL
Vehicle Application
Part #
Ford (6.0L) ‘03-’07
40300
GM (6.6.0 L) ‘01-’07
Dodge (5.9 L) ‘03-’07
Page 1: ...INSTALLATION Manual Vehicle Application Part Ford 6 0L 03 07 40300 GM 6 6 0 L 01 07 40300 Dodge 5 9 L 03 07 40300...
Page 2: ...BILL OF Materials pg 4 Parts DESCRIPTIONS pg 5 7 PMT INSTALLATION pgs 8 27 Installation Overview pg 8 9 Section 1 Mounting the Cradle pg 10 18 Custom A Pillar mounting 11 13 Dash mounting 14 17 Winds...
Page 3: ...efueling Parameters pgs 51 52 Set defuel levels 52 TransmissionTune 6 0L Only pgs 53 AdjustTire Size pgs 54 Diagnostics pgs 55 Show Settings pgs 56 Update PMT Software pgs 57 58 PMT internet update in...
Page 4: ...atures of any combination of en gine performance and monitoring enhancements in the automotive aftermarket This product is easy to install on any applicable vehicle all operations of the PMT take plac...
Page 5: ...lar Mount Assembly PCH Assembly w PCH Cable Pyrometer Cable SD Card Reader TOOLS NEEDED Flat Head Screwdriver Phillips Head Screwdriver Wire Strippers Electric Drill 5 16 Drill Bit 1 8 Pipe Tap 9 16 W...
Page 6: ...cking Notethatthisis thelastpiecethatyouwillinstall Note PMT includes a SD card inserted in the side of the Head Unit PMTCradlewithCradleCableandPowerWire The cradle itself is the docking station for...
Page 7: ...euptheentirePCHBoardAssembly PCHBoard Velcro 2 Self tappingSheetMetalScrews PyrometerCable Dash WindshieldMountingAssembly Thismountingassemblyisrecommendedmainlyforuseonthedashofthevehicle butcanalso...
Page 8: ...Pod on the driver s side of thevehicle UsingthismountingstyledoesrequirethataCustomA PillarPodbepurchasedfromBullyDog butitalsooffersthecleanestinstall TheCustomA PillarMountAssemblyincludes FrontMoun...
Page 9: ...old Dodge CUMMINS 03 07 Installation Overview The installation overview illustrates a totally installed and functional PMT system This overview is meant to help reference the general location of insta...
Page 10: ...PowerWire PCH Cable PMT Cradle Pyrometer Connection Head fuse box Pyrometer Probe to exhaust manifold Fire wall grommet FORD POWER STROKE 03 07 OBDII Port OBDII Adapter Plug Cradle Cable PCH Cable to...
Page 11: ...allingtheOBDIIAdapter Section4 InstallingthePowerWire Section5 ProperdockingandremovalofthePMTfromtheCradle Section 1 Mounting the Cradle In this section you will decide where to mount the PMT Cradle...
Page 12: ...icleapplicationsforaCustomA Pil larPodintheappendix TheCustomA Pillarmountingassemblycomesinseparatepiecesandfirstneeds tobeassembledbeforeitisinstalled To assemble 1 Gatherthefollowingpartstobeginass...
Page 13: ...eCableandPowerWirethroughtheFrontMountingPlateandtheCustomA PillarPod 5 With the Cradle still attached put the Front Mounting Plate up to the hole on the Custom A Pillar Pod thenplacetheBackMountingPl...
Page 14: ...rs to perform two different functions in securing the cradle to the Custom A Pillar Mount See the diagram below for details in tightening the screws properly These two screw locations tighten the moun...
Page 15: ...ads 2 Flat Head Screws 2 Insertthemetaltopplateintotherecessedareaontopofthetopmountingarmandholditinplace whileinsertingthebottomplateintothebottommountingarm note thebottomplatehasthreaded screwhole...
Page 16: ...ription Operating Instructions Internet Updates Appendix Flat Head Screws Top Plate Top Mounting Arm Mounting Base Double Stick FoamTape Cradle Bottom Mounting Arm Bottom Plate Threaded Screw Holes Da...
Page 17: ...rnet Updates Appendix To mountthe dash assembly 1 UsethePMTtogaugewhereonthedashofthevehicleyouwantthePMTtosit Seethedashmounting diagramforaquickexampleofthetworecommendeddashmountinglocations PMT Da...
Page 18: ...e that the mounting location on the dash is cleaned preferably with isopropyl alcohol Peal thebackingoffofthedoublestickfoamtapeonthebottomofthedashmountingbaseandstickthe dashmountassemblyalongwithth...
Page 19: ...ion Parts Description Operating Instructions Internet Updates Appendix Windshield Mounting Followthesameinstructionsforthedashmountprocedure applythesameinstructionstothewindshield ofthevehiclerathert...
Page 20: ...artsdescribedinthediagrambelowwillbereferredtointhissectionofthe installationinstructions Pyrometer Lead Red Longest of the two leads Pyrometer LeadTerminals Pyro 1 Red on right Yellow on left Pyromet...
Page 21: ...gs the PMT is also capable of running both pre and post turbo pyrometers simultaneously It is recommended that you mount both a pre turbo and a post turbo Pyrometer Probe if a vehicle is running more...
Page 22: ...vehicle so that the debris can be removed before starting the vehicle again Ford Pre turbo Mount GM Pre turbo Mount Tool Tip Pre turbo Mount When drilling into the exhaust manifold metal spews shaving...
Page 23: ...drilla5 16 holeandruna1 8 pipetapintothehole Mount the Pyrometer Probe in the threaded hole usinga9 16 wrenchtotightentheprobeholderor tube fitting to the down tube Then tighten the PyroProbeCaptotheh...
Page 24: ...theenginebay 4 To connect the end of the Pyrometer Cable to the PCH Board first remove the screw and nut on theendofthepyrometerleads thenremovethescrewsfromthePyro1headsonthePCHBoard Use those screws...
Page 25: ...notplugintoPeripheral CablePort Peripheral Cable Used for Bully Dog Peripherals Only PCH Port Used for Pyrometer Connection Head OBDII Adapter Plug Diagram Section 3 Installing the OBDII Adapter plug...
Page 26: ...e portsarelocatedindifferentareasunderthedashfordifferentvehicleapplications seetheOBDIIport locationsdiagram 4 PlugtheOBDIIAdapterPlugintotheOBDIIport seetheInstalledOBDIIAdapterPlugdiagramforan exam...
Page 27: ...fuse jack is placed on the dead side of the fuse to ensure that the PMT is protected by the fuse Use a volt meter to verify the dead side of the fuse With the fuse pulled and the truck powered on but...
Page 28: ...arethesamefortheA Pillar mountaswell 1 Make sure that the docking port on the bottom part of the cradle is flipped forward as far as it willgo 2 DockthePMTontothecradle 3 Once docked rotate the PMT ba...
Page 29: ...on 1 BUTTON NAVIGATION Speed MPH RPM RPM Coolant F Throttle X Menu Power Level EXTREME 12 00 00 AM Press the top left button to enter the Main Menu also use this button to exit menus Press any of the...
Page 30: ...ronthescreen NOTICE If this PMT has been previously installed on another vehicle the PMT will not go through the setupwizard itwillgostraittotheMainScreen Todownloadunderthissituationyouwillneedtonavi...
Page 31: ...The PMT will not be able to perform a download and will not monitor correctly if the correct vehicle type is not specified Thisdiagramshowsthevehicleselectionscreen youshouldbeabletoidentifyyourvehic...
Page 32: ...atures until the download is completed Press MORE to continue to the next screen MORE INSTALL DOWNLOAD The download process can take up to twenty minutes to finish We recommend that downloading only b...
Page 33: ...orsubmenu Speed MPH RPM RPM Coolant F Throttle X Menu MPH 0 30 60 120 90 Power Level EXTREME 12 00 00 AM Press the top left button to enter the Main Menu also use this button to exit menus Press any o...
Page 34: ...is displayed in the large gauge area simply press one of the four buttons next the preferred vehicle parameter Menu button press to enter the main menu Power bar indicates power Power level text Disp...
Page 35: ...nt F Throttle X Menu Power Level EXTREME 12 00 00 AM 1 2 3 4 Analog gauge with mini graph Analog gauge with average and max peaks Analog gauge display only Large real time graph Hold the button down n...
Page 36: ...en Gauge Set Up Set User Options Set Defuel Levels Transmission Tune Adjust Tire Size Diagnostics Show Settings Update PMT Software Change Vehicle Install Download Appears only on Ford Power Stroke ve...
Page 37: ...clesMenutoselectthecorrectvehicle When you select a new vehicle type in the ChangeVehicle Menu and intend to install a down load into the vehicle you will need to do so through the Install Download Su...
Page 38: ...vehicle specific options containedinadownload 3 Return a vehicle to stock To completely return a vehicle to its factory stock conditions you need to selectthisoption Thisishighlyrecommendedwhentaking...
Page 39: ...turesaredescribedforFord GMandDodgeinthis section 03 07FORD6 0lSPECIFICFEATURE Speed Limiter Ford 6 0L ThePMTgivesracingenthusiaststheoptiontoremovetheOEMspeedlimiter Thisallowsthevehicletoreachspeeds...
Page 40: ...heretheOEMspeedlimiterwasset Byselectingyestoremovethespeedlimiteryouagree that your vehicle has tires rated for speeds in excess of 140 mph Use the up and down arrows to set the speed limiter to the...
Page 41: ...vehicle speeds The downloader can adjust for tires ranging from 25 to 45 Note that adjusting the tire size over 35 may result in an ABS light turning on in the vehicle dash CALIBRATE SPEEDOMETER Using...
Page 42: ...STANDARD TRANSMISSIONS YES NO 03 07 Dodge 5 9l SPECIFIC FEATURES Recommended for automatic transmissions only Low end power Dodge 5 9L For improved throttle response on the bottom end of the rpm rang...
Page 43: ...akes it active in that location Set Gauge 2 Set Gauge 3 Set Gauge 4 Go Back GAUGE SETUP Set Gauge 1 Speed RPM Throttle Coolant Gauge 1 Use the Up and Down Arrows to Change the Gauge Function Pyro 2 Sp...
Page 44: ...are available to each vehicle application FEATURES Ford 03 07 GM 06 07 GM 01 05 Dodge 06 07 Dodge 03 05 Pyro 1 X X X X X Pyro 2 X X X X X Boost Pressure X X X X X Speed X X X X X RPM X X X X X Coolan...
Page 45: ...t on the turbo and the engine itself On a stock pickup at high acceleration a turbo will gen erate 18 to 40 lbs of boost depending upon year and make of vehicle ENGINERPM Numberofcrankrevolutionspermi...
Page 46: ...ange screen backlighting and button backlighting Set Background Color Choose between sixteen different colors for the menu AdjustVolume Set button feedback volume Set Clock Date Change time and date t...
Page 47: ...Key Pads Brightness 50 Brightness 100 Keypad Backlight Select 0 to 100 using and to set desired light level Go Back BACKLIGHTING to User Opts 0 50 100 Key Brightness 100 Brightness 100 Screen Backligh...
Page 48: ...ons When the preferred color is highlighted exit the color menu to select the color Go Back COLOR SETUP to User Opts Background Black Background Use the up and down arrows to change the gauge function...
Page 49: ...or button feedback and voice calls simply scroll up and down to adjust the volume from zero to one hundred Go Back SET VOLUME to User Opts 0 50 100 Volume Use the up and down arrows to adjust the volu...
Page 50: ...Arrows to Change time date to User Opts Month Day Year Go Right Go Left Go Back SET CLOCK Time Date Time Use the Up and Down Arrows to Change time date to User Opts Press Go Left to move the selection...
Page 51: ...the up button to select yes to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no Go Back GO TO DEFAULT to user opts Selecting YES w...
Page 52: ...nisadjustedindividu ally to be on or off and set to a particular defueling temperature Engine Coolant Temp Level Boost Level Go Back DEFUEL MENU Transmission Temperature Oil Temperature Pyro 1 Tempera...
Page 53: ...ameter off press the bottom left button Go Back PYRO1 to Defuel Menu Set Deful Level The selected defuel value for PYRO 1 is displayed in the box below Selected OFF DEFUEL OFF DEFUEL ON Go Back PYRO1...
Page 54: ...Stock Extreme Use the Up and Down Arrows to Change the tranny tune Smooth Aggressive EXTREME Aggressive Use these buttons to select the power level for which you want to set the transmission tune Use...
Page 55: ...ons to scroll through the available tire sizes highlight the tire size that fits what is currently mounted onthevehicletodisplaythespeedaccurately Notice that the selected tire size is displayed in th...
Page 56: ...Cs on the PMT screen Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle If no DTCs are displayed you can simply press the Go Back button...
Page 57: ...efuel settings See the diagram below to see everything that is listed in this menu Go Back SETTINGS to Main Menu Vehicle Info Vehicle 06 Ford Power Stroke Vin 123456789101112131415 Part PMT Info HV 2...
Page 58: ...quirethatthePMTbereturnedtostockbeforetheSDCardisremovedandupdatedbythe UpdateAgent SeetheVersionInformationsectionintheInternetUpdatesportionforinstructiononwhenitis necessarytoreturntostockandwhenup...
Page 59: ...ify Checksum Checksum Verified Same Image Loaded NOSDCARDNOTICE Screencapturebelowillustrateswhatwillbeseenonthescreenwhenyoutrytoupdate thePMTsoftwarewithoutanSDcardinserted IDENTICALFILENOTICE Thisi...
Page 60: ...s importanttoknowhowtheversionsystemworks Youmayormaynothavetodownloadthe PMT vehiclebacktostockbeforeperforminganinternetupgradebasedontheversionnumber Section 2 The Update Agent ThisisBullyDog sexcl...
Page 61: ...gitsasseenbelow 1 0 0 0 Go Back SETTINGS to Main Menu Vehicle Info Vehicle 06 Ford Power Stroke Vin 123456789101112131415 Part PMT Info HV 2 2 SV 1 0 0 2 Serial Download Not Installed Defuel Pyro 1 12...
Page 62: ...rticularvehicle Usethe Update Agentto identifythe latest PMT softwareversion ToidentifythelatestsoftwareversionavailablethroughtheUpdateAgent maximizetheUpdateAgentto seetheinterface ClickontheViewmen...
Page 63: ...rdReaderbeforetheSDCardReaderispluggedintoaPC 3 AllowtheUpdateAgentatleast10 20secondstoautorecognizetheSDCard OncetheUpdateAgent recognizestheSDCardandtheUpdateAgentexpandstodisplaythesoftwareinterfa...
Page 64: ...ION 6 Warranty disclaimer Section 1 PYROMETERCALIBRATIONPROCEDURE BEFORETHISSTEPCANBECOMPLETED COMPLETELYINSTALLTHEPMTANDALLOFITSCOMPONENTS 1 Vehicle must be set to Stock HP TQ levels meaning no HP TQ...
Page 65: ...getupinto5thgear Onceyouarein5thgear applylightpressuretothebrakepedaluntilthetruck isstopped 3 At throttlegetupinto5thgear Onceyouarein5thgear applylightpressuretothebrakepedaluntilthetruck isstopped...
Page 66: ...t Updates Section 3 CUSTOMA PILLARPARTNUMBERINFORMATION A Pillar Pod Mount DESCRIPTION PART A Pillar Pod Mount 03 07 Ford 31302 A Pillar Pod Mount 03 07 Dodge Ram 32303 A Pillar Pod Mount 01 07 GM wit...
Page 67: ...everywhere Also make sure that there are no bent pins in any of the connectors Will not adjust horsepower ImproperTruck Selection Check and ensure the proper truck is selected Back light quit working...
Page 68: ...orkwithourinternetupdatesoftware The UpdateAgent ThereasonanewSDcardneedstobeformattedissothattheUpdateAgentwill automaticallyrecognizethatSDCardwhentheSDcardispluggedintoaPC Belowarestepsand diagrams...
Page 69: ...ates APPENDIX Appendix 4 With the formatting dialog box open click the drop down men for File System Highlight and click on FAT 5 Then change theVolume Label to read Bully Dog by typing it into the di...
Page 70: ...hat must be saved to the SD card Visit http www bullydog com Updateagent php and click on the link that says SD Card ID file 8 When prompted save this file to the SD card 9 Now unplug the card reader...
Page 71: ...for any damages or expenses by reason of use or sale of any such equipment The Seller assumes no liability regarding the improper installation or misapplication of its products It is the installer s r...
Page 72: ...hp Fluid Damper Exhaust Systems Custom OutLook Pod Cold Air Intakes UNLEASHTHEPOWER WITH BULLY DOG PERFORMANCE PRODUCTS Bully Dog Technologies LLC is a team built on integrity that is dedicated to lea...
