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PART 6  PERIODIC CHECKS AND MAINTENANCE

Periodic checks and maintenance are very important for keeping the engine in good condition and

dependable.The generator consists of gasoline engine,alternator,control panel and frame,etc.

Shut off the engine before performing any maintenance.If the engine must be ran,make sure the area

is well ventilated.The exhaust contains poisonous carbon monoxide gas.

After engine has been used,clean it immediately with a cloth to prevent corrosion and remove sediment.

Machine oil check

Replace engine oil

Air cleaner check

Air cleaner wash

Oil filter cup

Oil filter

Spark plug

Valve clearance

Cylinder cover wash

Fuel tank wash

Item

Daily check

20hrs or first

month

50 hrs or every

3 months

3 0 0 h r s   o r

every 1 year

100hrs or every

6 months

Wash if necessary,replace every 3 years

check

replace

Check/adjust

check

clean

clean

replace

clean

clean

clean

PERIODIC CHECKS AND MAINTENANCE

Summary of Contents for BG2000

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Page 12: ...RoHS COMPLIANT 2002 95 EC BG2000 BG2000ECO ...

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Page 34: ...BG2000 BG2000ECO BG3000 BG6000R 2010 ...

Page 35: ...PONENTS INTRODUCTION PART 3 INSPECTION BEFORE OPERATION PART 4 STARING OF GENERATOR PAET 5 STOPPING OF GENERATOR PART 6 PERIODIC CHECKS AND MAINTENANCE PART7 TROUBLESHOOTING PART8 MAIN SPECIFICATIONS PART9 TERMS CONDITIONS OF SALE USE CONTENTS ...

Page 36: ...er the correct methods and tips of operation and maintenance Cautions Not following the notes and safety precautions listed below may result in personal injury or severe engine damage Please pay close attention to the following Never operate in an enclosed poorly ventilated area Do not operate under wet climate rain snow ...

Page 37: ...at least 1 meter away from inflammables No smoking when fueling Remember to stop engine before fueling Avoid spilling out when fueling Never connect to house power circuit if commercial power supply is not cut ...

Page 38: ...ffler or muffler cover while the engine is running or just stopped 4 Electric shocks short circuits In order to avoid electric shocks or short circuit do not touch the generator when either it or your hands are wet This generator is not waterproof so it should not be used in a place exposed to rain snow or water sprays The generator should be ground to prevent electric shocks Please connect a leng...

Page 39: ...fuel tank 2 muffler 3 earth terminal 4 A C plug socket 5 carburetor throttle valve 6 starter handle 7 fuel cock 8 air cleaner 9 pipe support 10 spark plug 11 fuel tank cap 12 AC breaker 13 dipstick 14 starter switch 1 2 3 4 12 14 13 11 10 9 8 7 6 5 ...

Page 40: ...enerator on a level ground 1 Turn out the oil filter cap and clean the dipstick with a clean cloth 2 Insert the dipstick back into the oil filter hole without turning 3 In the case that the oil level is below the lower level mark of the dipstick refuel to the upper level mark 4 Reinstall the oil filter cap ...

Page 41: ... 7 Fuel oil level 1 Open the fuel tank cap 2 Check the fuel oil level and refuel if necessary 3 Refuel up to the shoulder of the fuel filter 4 Reinstall the fuel tank cap ...

Page 42: ...r cleaner housing or turn off the nuts and air cleaner cover 2 Turn off the nut and washer and dismantle the filter element 3 Dismantle the filter element 4 Wash 5 Slap slightly the filter element for several times Squeeze Kerosen Soak Engine Oil Squeeze ...

Page 43: ... the fuel cock to on position 3 Push the choke lever to open choke position 4 Turn the generator start switch to on position 5 Pull the starter handle until resistance is felt then pull it out swiftly and thoroughly 6 Once the generator starts set the choke level to off position Carburetor throttle valve OFF ...

Page 44: ...ng operation If the indication of voltmeter is too or too high stop the machine and examine it for cause of malfunction The generator can load when the indicator of voltmeter show at 230 10 50hz on the panel of control box 4 DC application Do not use DC 12v and AC at the same time The DC terminal may be used for charging 12 volt automatic type batteries only When using automatic type batteries wit...

Page 45: ... STOPPING OF GENERATOR 1 Switch off the AC breaker 2 Turn the generator switch to off position 3 Set the fuel cock to off position Note To stop the generator in emergency turn the generator switch to off position ...

Page 46: ...ust contains poisonous carbon monoxide gas After engine has been used clean it immediately with a cloth to prevent corrosion and remove sediment Machine oil check Replace engine oil Air cleaner check Air cleaner wash Oil filter cup Oil filter Spark plug Valve clearance Cylinder cover wash Fuel tank wash Item Daily check 20hrs or first month 50 hrs or every 3 months 300hrs or every 1 year 100hrs or...

Page 47: ...il replacement 1 Turn and then take out the dipstick 2 Turn off the drain plug and empty the machine oil in the crankshaft 3 Screw on the drain plug 4 Fill machine oil up to the upper level 5 Reinstall the dipstick ...

Page 48: ... Low air temperature below 10 recommended machine oil SAE10W 30 Frigid air temperature below 15 SE SF from API Service Classification or SAE10W 30 equivalent to SG class Air cleaner refer to page 8 Air cleaner Spark plug 1 Dismantle the spark plug high pressure cap 2 Dismantle the spark plug 3 Clear away carbon sediment ...

Page 49: ...the electrodes clearance 5 Reinstall the spark plug and high pressure cap Fuel filter maintenance 1 Set the fuel cock to off position and dismantle the fuel filter cup 2 Clean the fuel filter cup thoroughly 0 7 0 8mm ...

Page 50: ... preparation should be made 1 Screw off the fuel drain plug and empty the fuel inside the carburetor 2 Turn off the oil filter plug and oil drain plug and empty the machine oil inside the crankcase 3 Reinstall the oil drain plug 4 Fill in the machine oil up to the upper level mark of the dipstick 5 Pull out the starter handle gently until resistance is felt ...

Page 51: ...t enough The switch is not at on position Lube oil is not enough The rated speed of generator can not be reached Main switch is not closed The contract of socket is not good Spark plug has carbon sediment Refuel Turn it to on position Check and fill in lube oil to proper level Start the engine according to requirement of proper starting Dismantle check and clean spark plug Adjust it according to t...

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