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Bug-O Systems MDS-1004, Instruction Manual, Page: 8 / 14

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8

STITCH PROGRAM SETUP (CONT’D.)

 The following controls are used when configuring the stitch parameters:

  Increase or Decrease value

  Enter.  Accept value and proceed to next parameter

  Undo.  Reset current parameter

  Save.

The stitch parameters are listed below in the order that they appear during setup.

  Travel speed of the tractor when welding.

NOTE:  This is the default speed setting when the unit is powered up.  Tractor speed
can also be changed while welding or from the Main Operating screen, but those changes
will NOT be saved.

  Puddle buildup time.

  Weld length.

  Back-step distance after the weld.

  Crater-fill time.

  Skip distance.

  Number of welds to perform before stopping.

  Home Distance. User defines Home position relative to the start of the first weld. Use this

feature to minimize machine interference when changing work pieces.

Summary of Contents for MDS-1004

Page 1: ...se Whenever you request replacement parts or information on this equipment always supply the information you have recorded above A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG PENNSYLVANIA USA 15317 9564 PHONE 1 800 245 3186 http www bugo com FAX 1 412 331 0383 LIT MDS 1004 IPM 0419 Bug O Systems is committed to empowering our customers by providing operator controlled mech...

Page 2: ...EC 950 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with all applicable local and national electrical safety codes In none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord with out first verifying the equipment is OFF and th...

Page 3: ...ounts of high frequency noise They may require a grounding rod be driven into the earth within six feet 2 meters of the plasma or welding unit to become compatible with an automatic cutting or welding process 4 If the high frequency is produced using a spark gap adjust the points so the gap is as small as possible The larger the gap the higher the voltage and the higher the interference 5 Some pla...

Page 4: ...STITCH MODULE INSTRUCTIONS MANUAL Patents Pending PAGE 5 Introduction 5 Features 6 Getting Started 7 Basic Setup 7 Stitch Program Setup 9 Modes of Operation 10 Enabling Contactor 10 Motion Control 12 Stitch Program Example 13 Warranty ...

Page 5: ...utputs Programmable Module includes a 2 pin contactor output which can be enabled or disabled independent of the Modular Drive Unit contactor User defined home position Module can be configured to return the machine to a position before the weld start location for work piece change out without gun interference One button will start the whole welding program again No external limit switches User de...

Page 6: ...e 1 is displayed This screen provides software and hardware version information Figure 1 Boot Screen The boot screen is promptly followed by the Main Operating Screen figure 2 This screen is divided in two sections with machine status information displayed in the upper section and control functions displayed in the lower section These functions change from screen to screen and vary depending on ma...

Page 7: ...ntact selector Choose which contactor s will be used Drive unit contactor Programmable module contactor both or neither Stitch Parameter setup Configure and save stitch parameters Exit Return to Main Operating screen STITCH PROGRAM SETUP To configure the stitch parameters use button from the Setup menu The User will be prompted to set the stitch parameters one at a time Each setup screen shows the...

Page 8: ...f the tractor when welding NOTE This is the default speed setting when the unit is powered up Tractor speed can also be changed while welding or from the Main Operating screen but those changes will NOT be saved Puddle buildup time Weld length Back step distance after the weld Crater fill time Skip distance Number of welds to perform before stopping Home Distance User defines Home position relativ...

Page 9: ...een started in New stitch weld mode Resume mode allows the User to stop the machine during a weld pattern and resume welding in the same location or move the machine anywhere within the weld pattern then resume welding at the machine s current position This is useful if a previous weld was not complete or has to be re welded Resume mode is also used when the same weld pattern is to be performed on...

Page 10: ... it ON Contactor ON MOTION CONTROL The Modular drive unit can operate in forward or reverse Motion control options vary based on the current state of the machine An overview of the motion control options is provided below START machine in the forward direction Start machine in the reverse direction Increase or Decrease value This icon indicates that the setting in the top half of the screen can be...

Page 11: ... beyond the start of the first weld to allow change out of work pieces 1 Connect MDS 1004 to Modular Drive Unit 2 Set up the Modular Drive Unit on the appropriate rail 3 Connect weld contactor on Modular Drive Unit to welding feed system 4 Turn Modular Drive Unit ON 5 Change Operating Mode to MANUAL Use Mode Select button 6 Use Motion Controls to position welding gun at start of first weld 7 Chang...

Page 12: ...ime to 0 3 sec h Set Skip distance Use control knob to adjust distance to 9 in i Set Number of welds Use control knob to adjust number of welds to 6 j Set Home distance Use control knob to adjust distance to 6 0 in k Select End of cycle action Use control knob to select Rapid Return mode l Save Stitch Parameters 12 EXIT Setup Menu and return to Main Operating screen 13 Enable weld contactor Use Co...

Page 13: ...rchantability and makes no other warranty expressed or implied beyond the warranty expressly set forth above Buyer s remedy for breach of warranty hereunder shall be limited to repair or replacement of non conforming parts and machines Under no circumstances shall consequential damages be recoverable HOW TO OBTAIN SERVICE If you think this machine is not operating properly re read the instruction ...

Page 14: ...NOTES ...

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